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Advanced Process Control in Semiconductor …

Advanced Process Control in Semiconductor ManufacturingTom SondermanCostas SpanosOutline The Challenge Historical Perspective Measuring Variability The Importance of Metrology Controlling Variability Applied Concepts APC at AMD Modeling Variability Interaction of Design and manufacturing Design for Controllability Future PerspectivesIntroduction Error budgets cannot keep up with shrinking dimensions. In the sub-100nm generations, Critical Dimensions (CDs) are hard to Control . 65nm features, have an error budget of +/- ~5nm. Often metrology offers about +/- 2nm precision! Processing and metrology equipment are not being built to facilitate integration and controlGoodBadThe objective is to maintain both Wafer to Wafer and Across Wafer CD UniformityKey manufacturing ObjectivesMaximize Revenue Potential of Every Wafer Zero Uncertainty in the minds of our customers through consistent on-time delivery of the highest quality Solid Consistency and DisciplineRock Solid Consistency and Discipline1 Rapid and efficient 90nm transition.

Key Manufacturing Objectives Maximize Revenue Potential of Every Wafer “Zero Uncertainty” in the minds of our customers through consistent on-time

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