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Chapter 18 Lean Manufacturing

1 Chapter 18 Lean Manufacturing Objective: In this Chapter , we introduce the fundamentals of Lean Manufacturing . Concepts of waste elimination are discussed. Components for Lean including: Waste identification and elimination (value stream analysis), set-up reduction, part families, cell formation, cell design, batches of one and pull systems are also discussed. Perfection is not attainable. But if we chase perfection, we can catch excellence. Vince Lombardi Introduction to Lean Manufacturing Lean Manufacturing or lean production are reasonably new terms that can be traced to Jim Womack, Daniel Jones and Daniel Roos book, The Machine that changed the world [1991].

Product layout systems are used effectively for the economic production of high volume goods. The advantages of these systems are: 1) large batches can be produced inexpensively, 2) material handling is minimal, 3) in-process materials are minimized, 4) it is easy to control these systems, and 5) automation is more achievable and justifiable.

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