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Corrosion Coupons & Weight Loss Analysis

Corrosion Coupons & Weight Loss AnalysisIntroductionThe simplest, and longest-established, method of estimating Corrosion losses in plant and equipment is Weight loss Analysis . A weighed sample (coupon) of the metal or alloy under consideration is introduced into the process, and later removed after a reasonable time interval. The coupon is then cleaned of all Corrosion product and is reweighed. The Weight loss is converted to a Corrosion rate (CR) or a metal loss (ML), as follows:CorrosionRate (CR)= Weight loss (g) * KAlloy Density (g/cm3) * Exposed Area (A) * Exposure Time (hr)MetalLoss (ML)= Weight loss (g) * KAlloy Density (g/cm3) * Exposed Area (A)The constant can be varied to calculate the Corrosion rate in various units:Desired Corrosion Rate Unit (CR) Area Unit (A) K-Factormils/year (mpy) in2 x 105mils/year (mpy) cm2 x 106millimeters/year (mmy) cm2 x 104 Desired Metal Loss (ML) Area Unit (A) K-Factormils in2 cm2 cm2 technique requires no complex equipment or procedures, merely an appropriately shaped coupon, a carrier for the coupon (coupon holder), and a reliable means of removing Corrosion product without disruption of the metal substrate.

losses in plant and equipment is weight loss analysis. A weighed sample ... data are highly sensitive to the inherent suitability of these techniques, and to the care with which ... A design that is commonly used in the refining and petrochemical industry is the retractable type

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  Data, Plants, Corrosion, Petrochemicals

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