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DESIGN AND ANALYSIS OF A BRAKE CALIPER - TJPRC

DESIGN AND ANALYSIS OF A BRAKE CALIPER DHANANJAY PHAD1, TEJAS AUTI2, RUCHA JOSHI3 SWAPNIL JADHAV4 & SAGAR DEVASTHALI5 1,2,3,4 Department of Mechanical Engineering, College of Engineering, Pune, Maharashtra, India 5 Department of Production Engineering & Industrial Management, College of Engineering, Pune, Maharashtra, India ABSTRACT Effective braking is a critical factor determining the performance of any vehicle. With enhancement in the performance, need of an effective braking system increases. BRAKE CALIPER being the heart of a braking system, the whole system is built considering its strength. An optimized DESIGN of a BRAKE CALIPER thereby ensures reduced size of wheel assembly, reduced weight and effective braking. This paper studies a conceptual DESIGN of a BRAKE CALIPER for an All-Terrain Vehicle (ATV), primarily focusing on reducing the size and weight without compromising its strength, stiffness and low piston drag.

A floating brake caliper is generally preferred as it has multiple advantages over the fixed caliper. The piston ... is calculated from the load on the corresponding axle. Thus, the piston diameter and the bore diameter are calculated according to required braking torque. The clamping force required is given by equation (1).

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  Axle, Floating

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