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Essential vs. Nonessential Variables

Inspection Trends / July 201020 FeatureBy Albert J. Moore article is the second in a seriesaimed at helping you understand theconcept of Welding ProcedureSpecifications (WPSs), how to write them,and how to use them. This article definesthe differences between Essential andnonessential Variables . Article three willcover qualifying a WPS by testing, andarticle four will help you write a WPS that,in the author s words, will do more thancollect dust. If you look at the label on any fooditem candy bar, cookies, box of browniemix you will see a list of label does not provide the quantity ofeach ingredient, but it does list theingredients in order of the greatest to leastamount used.

Let’s examine a weld joining a sheet of carbon steel (ASTM A36) to a sheet of stainless steel (ASTM A240 Type 304 alloy). The weld joint is a square groove detail that is joined with a single weld bead. A 309 filler metal is typically used for this combination of base metals. The completed weld may consist of 40% carbon steel, 40%

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