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Lean Maintenance for Lean Manufacturing

Lean Maintenance for Lean Manufacturing (Using Six Sigma DMAIC) Before putting new and 30 or 40 year old machines together into Lean Manufacturing lines, do you know how to get the near 100% uptime required? Or, will " Maintenance " become the "tail that wags your dog"? 'Your Achilles heel? A Barrier To Lean To compete in today's global economy and to increase profits, many factories are moving to "Lean Manufacturing ," the next step beyond "Just In Time." Others claim "lean" but hedge on the concept with hidden WIP inventories because they fear what they've seen in the past, when critical path machines go down for a " Maintenance break.

In Lean Manufacturing the cost of a single machine going down for maintenance is multiplied by the number of machines in that cell. With no parts in inventory, a single

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