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Lecture Slides - UTEP

Chapter 10 Mechanical SpringsLecture Slides 2015 by McGraw-Hill is proprietary material solely for authorized instructor use. Not authorized for sale or distribution in any document may not be copied, scanned, duplicated, forwarded, distributed, or posted on a website, in whole or OutlineShigley sMechanical Engineering DesignMechanical Springs Exert Force Provide flexibility Store or absorb energyShigley s Mechanical Engineering DesignHelical spring Helical coil spring with round wire Equilibrium forces at cut section anywhere in the body of the spring indicates direct shear and torsionShigley sMechanical Engineering DesignFig. 10 1 Stresses in Helical Springs Torsional shear and direct shear Additive (maximum) on inside fiber of cross-section Substitute termsShigley s Mechanical Engineering DesignFig. 10 1bStresses in Helical SpringsShigley sMechanical Engineering DesignDefine spring Index3812dFDDd =+ Factor out the torsional stressDefine Shear Stress Correction Factor121122sCKCC+= + =Maximum shear stress for helical springCurvature Effect Stress concentration type of effect on inner fiber due to curvature Can be ignored for static, ductile conditions due to localized cold-working Can account for effect by replacing Ks with Wahl factoror Bergstr sser factorwhich account for both direct shear and curvature effect Cancelling the cur

Fatigue Loading of Helical Compression Springs It has been found that for polished, notch-free, cylindrical specimens subjected to torsional shear stress, the maximum alternating stress that may be imposed is constant and independent of the mean stress. Many compression springs approach these conditions.

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