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Machining Processes

Machining ProcessesIME 240 Material Removal Processes Machining is the broad term used to describe removal of material from a workpiece Includes Cutting, Abrasive Processes (grinding), Advanced Machining Processes (electrical, chemical, thermal, hydrodynamic, lasers) Automation began when lathes were introduced in 1700s Now have computer numerical control (CNC) machines Machining operations are a systemconsisting of: Workpiece material, properties, design, temperature Cutting tool shape, material, coatings, condition machine tool design, stiffness & damping, structure Fixture workpiece holding devices Cutting parameters speed, feed, depth of cutIndependent variablesRange of Material Removal ProcessesEnergy sourceTransfer mediumProcessEnergy sourceTransfer mediumProcessMechanicalRigidChemicalLiqu idGranularElectricalandChemicalLiquidLiq uid/Gaseous(granular)ThermalGaseousElect ricalLiquidEnergy beamGaseousorVacuumLaser beam machiningElectron beam machiningIon beam machiningtoolMachiningUltrasonicmachinin gabrasivevibrationsJet cuttinghigh pressure jetEDMtoolChemical machiningshieldfluidECMtoolelectrolyteFl ame cuttingPlasma cuttingt

Source: General Broach and Engineering Company. • In broaching, multiple teeth machine internal or external surfaces such as holes, keyways, gear teeth, or flat surfaces • Total depth of cut per stroke is the sum of the per tooth depths, up to 38 mm (1.5 in) • Expensive, but good productivity, surface finish, and dimensional accuracy

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