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Maximising E-Machine Efficiency with Hairpin Windings

Maximising E-Machine Efficiency with Hairpin winding overview The advantages and disadvantages of Hairpin Windings can be listed as below: Hairpin Windings have the benefit that they enable a highly automated manufacturing process using advanced Hairpin winding machinery. There are different manufacturing processes which can be distinguished into axially inserted and radially inserted Hairpin Windings , the latter also referred to as a continuous Hairpin winding. A basic sketch of the production process for axial-insert Hairpin Windings is shown in Fig. 2. The conductor is bent to form a U-shape and subsequently these preformed conductors are inserted into the stator slots.

for electric machine design. We have been developing electric motor design software since 1999. Our software, Motor-CAD, is a state-of-the-art electric motor design tool for multiphysics .

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