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New Hybrid Process for Purification and Separation …

New Hybrid Process for Purification and Separation of MDI Isomers MANFRED STEPANSKI sulzer CHEMTECH Ltd. Industriestrasse 8 CH-9471 Buchs, Switzerland PETER FAESSLER sulzer CHEMTECH Pte. Ltd. 11 Tuas Avenue 18 Singapore 638895 ABSTRACT Based on proven and long-standing experience, sulzer has launched a new Hybrid Process which combines distillation and melt crystallization technology to manufacture pure monomeric MDI as well as any fraction of commercial interest. MDI from reaction is fed to the crude MDI distillation columns for Purification . The purified crude MDI is sent on to the isomers distillation column, where a mixture with high 2,4 -MDI content (typically 50 to 60 % 2,4 -MDI) and pre-concentrated dimer-free 4,4 -MDI are produced.

Figure 1: Flow diagram of Sulzer’s new hybrid MDI process Crude MDI Distillation Unit Following the reaction, crude MDI is sent on to the

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