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PRODUCTION DELAYED - Apollo Root Cause Analysis

PRODUCTION DELAYED . Purpose: To prevent recurrence, not place blame. Report Date: 24-06-2015. Start Date: 01-07-2015. Report Number: 98-362B. I. Problem Definition What: PRODUCTION DELAYED When: Current Where: Granulation plant Significance: High Safety: Increased risk during purging process Environment: Occasional spillage of small volumes but contained Revenue: Est. $ pa Cost: $30k pa - labour and maintenance equipment hire Frequency: Continuous since installation in 2012. II. Report Summary The plant has been experiencing frequent delays in start up because of the ongoing seizure of the current motors in the plant. The decision was made to determine the causes of the problem by conducting an RCA process and to ensure 100% availability of the motors in future The Analysis revealed that PRODUCTION has been DELAYED frequently because of excessive maintenance time which requires the whole plant to be stopped.

Page 1 of 3 I. Problem Definition What: Production delayed When: Current Where: Granulation plant Significance: High Safety: Increased risk during purging process

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