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Tolerance Stack Analysis Methods

Tolerance Stack Analysis MethodsFritz Scholz Research and TechnologyBoeing Information & Support ServicesDecember 1995 AbstractThe purpose of this report is to describe various Tolerance stackingmethods without going into the theoretical details and derivationsbehind them. For those the reader is referred to Scholz (1995). Foreach method we present the assumptions and then give the tolerancestacking formulas. This will allow the user to make an informed choiceamong the man yavailable Methods covered are: worst case or arithmetic tolerancing,simple statistical tolerancing or the RSS method, RSS Methods withinflation factors which account for nonnormal distributions, toleranc-ing with mean shifts, where the latter are stacked arithmeticall yorsta

Tolerance stack analysis methods are described in various books and pa- pers, see for example Gilson (1951), Mansoor (1963), Fortini (1967), Wade (1967),Evans(1975),Cox(1986),GreenwoodandChase(1987),Kirschling

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