Machining Processes - University of Rhode Island
• Avoid sharp corners, tapers, and major dimensional variations • Use near-net-shape forming to reduce machining cycle times • Design features that only need standard cutting tools, inserts, and toolholders • Select materials with good machinability • Provide good support and stiffness in the turning operation
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Sheet Metal Forming - University of Rhode Island
personal.egr.uri.eduBending Sheet Metal • In bending, outer fibers are in tension while inner fibers are in compression • Bend allowance is the length of the neutral axis in the bend, L b = a (R+kT) • k is a constant that ranges from 0.33 (for R<2T) to 0.5 (for R>2T) • Engineering strain during bending: • As R/T decreases, the tensile strain at outer fiber
Rolling of Metals
personal.egr.uri.eduRolled Metal Thicknesses • Plates –thickness greater than 6 mm (1/4 inch); •boiler supports (0.3 m, 12 inch) •reactor vessels (150 mm, 6 inch) •battleships and tanks (100-125 mm, 4-5 inch) • Sheets –less than 6 mm thick; flat pieces, strips, and …
ACCEPTANCE SAMPLING PROBLEM STATEMENT
personal.egr.uri.eduSampling can be described as the activity of taking a snap-shot of a population in order to obtain an understanding of the observed population. In acceptance sampling, inspection is performed on a sample taken from a lot of incoming materials. A decision is made concerning the disposition of the lot based on the information obtained from this ...
Extrusion and Drawing - University of Rhode Island
personal.egr.uri.edumachining or chemical etching prior to extrusion • Internal cracking (also called center-burst, chevron cracking) ... •Ultrasonic vibration of the dies and mandrels –reduces friction and allows larger reductions per pass without failure. Drawing Defects and Equipment
Polymer Processing - University of Rhode Island
personal.egr.uri.edu• The polymer melt contains a dissolved inert gas; most commonly nitrogen, introduced in the extrusion screw. • A predetermined shot size is injected into the mold cavity, the extruder valve is closed, and the foam material generates internal pressure and expands to fill mold cavity. • A much lower pressure operation than the conventional
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