Automotive Drive Belt, Tensioner & Pulley Guide

1 CAT: 7901214 AUSD ecember 2014 Automotive Drive Belt, Tensioner & Pulley Guide (C)2014 Dayco Australia Pty. Ltd. Contents1 INTRODUCTIONI ntroduction ..2 Applications Guide ..13 Pulleys ..345 Tensioners ..389 Drive belt multi accessory kits ..435 For all OEM and Competitive cross referencing refer to our website commencing operations in Australia in 1979, Dayco Australia has grown rapidly. Dayco is a global business, with manufacturing, research & development and distribution in all key markets of the Aftermarket manufactures and distributes belts, hoses and related cooling system components for virtually every Automotive , light commercial, ATV, Scooter and heavy duty and developmentDayco's involvement in both the original equipment and Aftermarket segments of the business give the company a distinct competitive advantage.

2 As a major supplier to automobile manufacturers, Dayco OEM engineers are developing future Automotive technologies that are quickly incorporated into our aftermarket products. This connection enables us to bring quality replacement products to today s Aftermarket that meet or exceed OEM the Dayco manufacturing facilities, quality is built into every product because of our quality-in-process systems. These systems employ closed-loop, computer monitored and controlled quality checks at critical points throughout the manufacturing process. All of these plants have been recognised with quality awards from OEM and/or Aftermarket Customers, and have received TS-16949 Certification the Automotive equivalent of ISO importantlyAs a customer responsive company, Dayco Aftermarket sees each of our individual customers as the judge of our quality both in products and service.

3 By meeting and whenever possible, exceeding customer needs, Dayco Australia Aftermarket constantly renews our commitment to every customer s ultimate business system policy statementDayco Australia Pty. Ltd is a supplier of world-class Automotive products, primarily under the Dayco brand name. Dayco product line-up includes OE systems, sub-systems and components in the areas of power transmission and fluid transfer, Drive belts, timing belts, tensioners, pulleys, harmonic balancers, all types of Automotive hose and other cooling system components. The Dayco team is dedicated to the ongoing maintenance of our management systems throughout the company and in concert with our suppliers, customers and appointed distributors.

4 The management systems require commitment to providing products and services that consistently meet our customers quality and environmental needs and expectations and to continuously improve in all that we Dayco Australia, we are committed to achieving the following organisational objectives: Implementation of continuous quality and environmental ethics and standards that are appropriately communicated and clearly understood by all employees. Setting objectives and targets that demonstrate a commitment to the continual improvement of our quality and environmental Maintaining management s commitment to the prevention of pollution and compliance with legal and regulatory requirements,and other requirements relevant to our industry, conventions and local community.

5 Providing a work environment conducive to employee involvement and empowerment through teamwork. Providing training necessary to support and enhance the continuous improvement process. Establishing a work environment that stimulates and promotes open two-way communications with our customers, employees and suppliers. Ensuring the ongoing effectiveness and suitability of our management systems through planned internal and external audits and management reviews. To make this Policy Statement freely available to all interested parties. Dayco Management Systems have been audited and certified by an independent authority to comply with current Automotive and environmental international employees will be encouraged to contribute to the development and improvement of the management systems through their work teams.

6 Once authorized, management systems requirements must be consistently observed and adhered to by all Dayco or refer to this guideThis Guide has been produced to assist purchasers of DAYCO Automotive products. Whilst this Guide is intended to be accurate, persons using this Guide do so using their own expertise and judgement (including as to the fitness of the products for the particular intended use) and at their own risk. If in doubt about your ability to follow this Guide or to safely install the products in your particular application, arrange for the work to be undertaken by a trained mechanic. Dayco Australia Pty Ltd is not responsible for any death, injury, loss or damage suffered as a result of, or in relation to, this Guide (whether by negligence or otherwise) unless liability cannot be excluded by law.

7 Where liability cannot be excluded, liability is limited, to the extent allowed by law, to the replacement of the DAYCO trademarks, logos, characters and service marks (collectively "Trademarks") displayed on this catalogue belong to Dayco IP Holdings, LLC. Dayco Australia Pty Ltd. December 2014 All rights Dayco Product RangeDrive Belts & KitsDrive Belt Automatic TensionersDrive Belt Idler & Tensioner PulleysOverrunning Alternator PulleysHarmonic Balancers & KitsCVT Scooter BeltsATV Outdoor Activity BeltsTiming Belt & KitsTiming - Hydraulic Automatic Tensioners (HAT)Shaft Repair KitsHeater Tap Control ValvesThermostats & Thermostat GasketsRadiator Coolant TanksFan ClutchesHose Connector KitsHose AirHose FuelHose HeaterHose ServiceHose RadiatorHose ClampsService ToolsAutomotiveTS 16949 Quality ISO 9001 Factfinder4 INTRODUCTIONThe Dayco fact finder systemThe Dayco fact finder system provides a simplified approach to stocking, selling and merchandising Automotive V-belts and Poly rib belts.

8 Belts are one of the highest volume lines in the aftermarket and you can take advantage of this important market by selling Dayco with the unique fact finder system. In addition, Dayco belts are numbered in fixed increments by top width and 5 mm length from smallest to largest. In most cases, the next size will be 5 or 10 mm larger or smaller. This means if the belt you re looking for is sold out, you can usually use the next closest belt in its place and you won t miss the part number system that makes senseWith the Dayco fact finder system there s no guessing about belt sizes. The part number tells it all! See the samples below:- Drive belts5 INTRODUCTION tension table shown below.

9 Always use a belt tension gauge to determine the proper tension. Application information is provided, or is available for each product listed in this catalogue. Should any questions arise concerning the safe and proper procedures refer to the proper repair manual or contact your distributor, the manufacturer, or a qualified technician.*Check tension when belt is hot: However, it is important that belt be allowed to cool before retensioning. Always retension new belts if tension is less than retension WIDTHNEW BELT INSTALLATION AMOUNTlbs. TensionRETENSION AMOUNT BELT COLD* (New belt after 3-5 min. run-in or used/in-service belt)lbs.

10 TensionMULTIPLE BELT DRIVES All drives using matched setsAll100 per belt90 per beltSINGLE BELT DRIVES Fan/water pump Generator Alternator Power steering/hydraulic pump Vacuum pump Air pump Air conditioning/ Air brake compressor Ribbed type belt Multiple single accessory(Note: on drives with automatic Tensioner , run-in & retensioning is unnecessaryUp to 24/32 24/32 & UpAllAllAllUp to 15/32 15/32 & UpUp to 15/32 15/32 & UpAll3 & 4 Rib5 Rib6 or more ribs110130901101209011090110130120150180 901007090957590759010580100120 WARNING safety noteFailure to follow recommended application information and procedures for installation, care or maintenance may result in serious bodily injury, damage to property, or failure to perform properly.)