TECHNICAL CALCULATION AND ESTIMATOR'S MAN-HOUR …

1 TECHNICAL CALCULATIONAND ESTIMATOR'S MAN-HOUR MANUALM arko Buli Marko Buli TECHNICAL CALCULATION AND ESTIMATOR'SMAN-HOUR MANUALERECTION OF PROCESS OR CHEMICAL ABOVE TANKS CYLINDRICAL AND AND FLAME ABOVE GROUNDESTIMATE POINTS FOR BUILD-IN CALCULATIONMANNER OF DATAS HOURS FOR OVERHAULS INPETROCHEMICAL AND MAN HOURS FOR PIPING ANDSTEEL STRUCTURE WORKS IN CALL FORTENDERS OF TECHNIP , 2003.(Completed edition)All right book, or parts thereof, may not be reproducedin any form without permission of the you for showing interest in buying our book TECHNICAL CALCULATION AND ESTIMATOR'S MANHOURS MANUALYou can buy the electronic version of the Manual containing all the figurest and other related data at the following MANUAL (239 pages)US$ 600US$ 10002. EACH CHAPTERIPIPING ABOVE GROUND - 36 pages + 20*US$ 180US$ 300 IIPIPELINES - 7 pages + 20*US$ 75US$ 120 IIISTEEL STRUCTURES - 7 pages + 20*US$ 80US$ 130 IVPROCESS EQUIPMENT - 10 pages + 20*US$ 70US$ 110 VSTORAGE TANKS - CYLINDRICAL & SPHERICAL - 11 pages + 20*US$ 80US$ 130 VIWELDING AND FLAME CUTTING - 18 pages + 20*US$ 75US$ 120 VIICORROSION PROTECTION - 3 pages + 20*US$ 35US$ 55 VIIITHERMAL INSULATION - 3 pages + 20*US$ 35US$ 55 IXESTIMATES - 11 pages + 20*US$ 100US$ 165 XPIPING ABOVE GROUND - ESTIMATE POINTSFOR BUILD-IN ITEMS - 76 pages + 20*US$ 130US$ 215 XIWEIGHT FACTORS - 7 pagesUS$ 15US$ 25 XIITECHNICAL CALCULATIONMANNER OF DATA COMPILING - 4 pagesUS$ 6US$ 10 XIIIMANHOURS FOR OVERHAULS INPETROCHEMICAL PLANTS - 16 pages + 20*US$ 80US$ 130 XIVFACTORS AND MANHOURS FOR PIPING ANDSTEEL STRUCTURE WORKS IN CALL FOR TENDERSOF TECHNIP COMPANY - 3 pages + 20*US$ 60US$ 100 NOTE.

2 +20* = THE FIRST 13 PAGES OF THE MANUAL AND 7 PAGES OF THE PERSONALISED ANALOGUE VERSION OF THE MANUAL COULD BE ORDERED AS , email us your full address and indicate the purchase option you have decided for. onic manual immediately. As soon as your payment is received we shall send you the password that will enable you to open and use the congratulate you on your choice and thank you for buying our electronic entityWe shall send you the electrPREFACEAll 40 years of my working life, I spent on erection of different process plants most of which were oil industry projects in the country and abroad, in Europe and North Africa. Since 1978 with occasional interruptions because of simultaneous involvement in several different projects, I worked mostly on TECHNICAL calculations. I have made hundreds and hundreds calculations based on all kinds of tenders and erection of mechanical equipment. The tenders were written in various foreign languages and alphabet, even in Cyrillic.

3 I am fully aware of the problems an estimator encounters when working on TECHNICAL calculations for specific technologies. Very often tenders were not complete and not detailed enough, and the time required for a good TECHNICAL CALCULATION is getting every day shorter. It is not easy to present exact TECHNICAL figures and quantities for the equipment or operations not fully defined, hard to comprehend, or even unknown to the estimator. TECHNICAL terms and expressions written in different languages and dialects are often incorrect and specific for individual branches. Enormous experience is needed, an ability to assess and estimate, and even the courage to write down the TECHNICAL quantities and was the reason for collecting various TECHNICAL bibliography, standards, catalogues, man hours and rates from the European and USA countries. I have made the analyses, comparisons, simulations, new measures, and manhour tables. A great deal of that was verified in practice during the plant erection.

4 I surveyed the results and analyses of as-built designs. On many occasions, I sought a compromise between different opinions and standpoints. Too many things collected on too many places. Finally, I decided to write this manual for discriminative estimators. It is important to understand that there are no identical projects or jobs in this business, that each project is specific and that no automatism or copying is possible. Approach to any job should be serious and professional and a TECHNICAL CALCULATION should be made with the assistance of this Manual. Many people try to include the man hours from the tables into the computer systems, which I oppose. Those are the people, which instead of using a computer, a computer uses them. An estimator himself must choose the values and define the man hours taking into account all the elements that might have any influence on them. Only when the relevant man hours are estimated and selected, a computer can be used. A saying Switch on your brain before switching on the computer should be most complex work in developing these man hours was the work on the man hours for piping above ground.

5 A basis I used was a system for estimating the value of erection works of a German Company LINDE, which I completed and modified. Generally, for elaboration of the man hours for erection/installation of process equipment, I used the English man hours of the Oil and Chemical Plant Constructors Association, but I used other sources as source or the author was noted for other tables and if I modified them, I provided the modification basis. Where there are no such notes, I am the only complete edition of this manual in the Croatian language and its sections were published in 1997 and 2000. This is why I have not given a unified percentage of the production efficiency but each chapter has its Buli Zagreb Croatia, 2003 & I. PIPING ABOVE OPERATING TIME STANDARD FORTABLES FACTOR OF BASIC ASSEMBLY1. PIPES (ANSI B. ).. - INSTALLATION ON PROCESS - INSTALLATION ON PIPE RACK OR SLEEPER (ANSI B. ).. - CONCENTRIC AND PIPES (DIN 2448/2458).

6 - INSTALLATION IN PROCESS - INSTALLATION ON PIPE RACK OR SLEEPER TRACING (ANSI & DIN).. AND CONTROL DISTRIBUTORS AND CONDENSATE COLLECTORSFABRICATED FROM PIPES AND DISTRIBUTORS AND CONDENSATE COLLECTORS FABRICATEDFROM READY MADE DISTRIBUTORS FOR 4 FITTINGS (DIN).. - CONCENTRIC AND - JOINT + STUB SMALL , SOCKOLETS, NIPOLETS, COUPLINGS FOR WITH SOCKET WITH FLANGED WITH WELDING FOR THREADED FOR TENDER ESTIMATE FOR INSTALLATION OF ASSESSMENT FOR QUICK IN PROCESS (CARBON STEEL - NOT INSULATED) - MEAN (CARBON STEEL) - MEAN - MEAN DIAMETER - Manner of FOR INSTALLATION OF POLYETHYLENE FOR ERECTION OF PVC & FRP STEEL PIPING CEMENT LINED MADE OF STEEL AND GREY FOR PIPING BASED ON INCH-DIAMETER (ID).. FOR UNITS OF OPERATION - BASED ON INCH-DIAMETER (ID).. FOR PIPING HOURS FOR WELDING OF CALCULATION - MAN HOURS FOR PIPING MODIFICATION AT OF PIPING ABOVE - GROUNDP refabrication and installation II.

7 OF IN UNDER ROADS AND OUT OF PIPELINE OF CLEANING UP PIPELINE SPECIAL AND FINISHING STEEL STRUCTURE BASIC MAN HOURS - THE OF OF STRUCTURE TO ERECTION OF ANCHOR OF LOST OF WIRE ROPE OF FROM ERECTION OF MISCELLANEOUS STEEL MANHOUR CORRECTION STEEL STRUCTURES IN OIL REFINERIES AND PETROCHEMICAL STRUCTURE (to 30 kg/m).. STRUCTURE (31 60 kg/m).. STRUCTURE (above 60 kg/m).. HANGERS AND ERECTION AND DISMANTLING OFMISCELLANEOUS STEEL OF STEEL STRUCTURES - ACC. TO THE OF STEEL STRUCTURE AND MISCELLANEOUS ERECTION OF EQUIPMENT IN PETROCHEMICAL STATIONARY EQUIPMENT TO 0,5 above 0,5 CONSISTING OF MORE LOADING ROTARY HOURS BASED ON POWER [kW].. HOURS BASED ON WEIGHT [kg].. HOURS BASED ON THE DRIVEN BY ELECTRIC DRIVEN BY GAS TOWERS & VESSELS - INSTALLATION OF INTERIOR COMPONENTS & OF TRAYS AND DEMISTERING & TOWER AND CLOSING OF OF PLATFORMS, LADDERS AND FLOOR EQUIPMENT STORAGE TANKS - CYLINDRICAL AND WEIGHTS AND ERECTION EFFECTS OF CYLINDRICAL STORAGE PARTICIPATION OF STORAGE TANKCOMPONENTS IN TOTAL OF CYLINDRICAL STORAGE TANKS - TANK TANK BINDINGS - RINGS FOR SHELL AND TANK OF SPHERICAL AND SPHEROIDAL STORAGE WELDING AND FLAME ARC WELDING OF CYLINDRICAL TANKS - ARC WITH SEMIAUTOMATIC (GMAW).

8 OF SPHERICAL STORAGE GAS CUTTING AND GAS CORROSION BLASTING AND PAINTING OF BLASTING AND PAINTING OF STEEL BLASTING AND PAINTING OF STORAGE THERMAL INSULATION FOR INSULATION OF VESSELS AND ESTIMATE OF OF SCAFFOLDING WHEN CONTRACTED TO A SPECIALIST OF SCAFFOLDING WHEN DONE BY AN ERECTION ESTIMATE OF WELDING ROD CONSUMPTIONAND ADDITIONAL WELDING STORAGE IN PETROCHEMICAL ESTIMATE OF CONSUMPTION OF TECHNICALGAS AND GRINDING ESTIMATE OF ELECTRICITY ESTIMATE OF CONSUMPTION OF FUEL AND TOOL COST ESTIMATE AT THE JOB ESTIMATE OF SAFETY AT WORK ESTIMATE OF ERECTION SELECTION OF HOISTING OF THE LARGEST IN BETWEEN OF STEEL OF PROCESS OF CYLINDRICAL STORAGE UNLOADING, HANDLING AND SORTING OF THE FOR STORAGE TEMPORARY WORKS, SPACE REQUIREDAND CONNECTIONS AT THE ESTIMATE OF THE NUMBER OF WELDSAND RADIOGRAMS FOR OF BUTTWELDS BASED ON A LIST OF MATERIAL- PIPES, FITTINGS AND OF BUTTWELDS BASED ON A LIST OF MATERIAL- FITTINGS AND FLANGES OF BUTTWELDS BASED ON THE PIPING OF TOTAL WELDS (ALL TYPES).

9 OF RADIOGRAMS ON THE PIPING ABOVE GROUNDEXPLANATION TO THE ERECTION INSTALLATION IN INSTALLATION ON OF FITTINGS WITH ONE CONNECTION OF FITTINGS WITH TWO CONNECTION OF FITTINGS WITH THREE CONNECTION PIPEWELD MAKE-ON AND WELD MAKE-ON AND (SOCKET) WELD - PERFORMANCE AND WELD MAKE-ON AND WELD MAKE-ON AND , NIPOLET - INSTALLATION AND PAD MAKE-ON AND RING MAKE-ON AND WELDING (ACC. TO DIN 2695).. RING (FOR AL ONLY).. CUTTING FOR MULTIPLIER FACTORS (f).. FLANGED AND THREADED JOINTS, BENDING OF OF MEASURING ORIFICES, BLANKING PLATES, OF THREADED CONNECTION Item and INSTALLATION (WITH AND WITHOUT HAND DRIVE).. INSTALLATION WITH ACTUATORS (SOLENOID, AIR).. VALVE INSTALLATION WITH VALVE VALVE VALVE OF PRESSURE - FABRICATION AND INSTALLATION (WITHOUT FABRICATION).. OF SPRING HANGERS AND OF EXCESS MATERIAL ON WELDING CONNECTION - ACTIVITIES DERIVED FROM BASIC HANDLLING AND CUTTING IN OF PREFABRICATED SHIFTING OF OF OUTSIDE PIPE FOR A DOUBLE-WALLPIPING (JACKETED PIPING).

10 AND INSTALLATION OF LINE PIPINGDN 20/25 ON JACKETED METER OF SPOOLS FOR ORIFICES - MEASURING WELDING ON VALVE WELDS ON PIPE HALF BRANCH (TI).. WELDS AT INSTALLATION OFPREFABRICATED SECTIONS (SPOOLS).. OF THE VALVE JOINTS WITH FLANGED PASS FOR AND INSTALLATION OF PIPE HOLDERS,HANGERS, AND SUPPORTS (to 100 kg per item).. OF PIPE HOLDERS, HANGERS, AND DRILLING IN IN BILL OF QUANTITIES BEFORE THECLIENT'S APPROVAL FOR IN ISOMETRY PRIOR TO THECLIENT'S APPROVAL FOR DRAFTING OF ISOMETRY ACCORDINGTO THE CLIENT'S OF MISSING BLASTING HANDLING, PRIMER COAT ON PIPING, AND PIPE FOR CALCULATION OF MAN HOURS FORPREFABRICATION AND INSTALLATION OF Item. MULTIPL. FACTORS FOR DIFF. KIND OF FOR CALCULATION OF MAN HOUR EXPANSION JOINTS AND FLOWRATE INSTALLATION POINTS FOR BUILD-IN ITEMS OF A. G. WEIGHT STORAGE TECHNICAL CALCULATION MANNER OF DATA MAN HOURS FOR OVERHAULS IN PETROCHEMICAL ERECTION AND HOURS FOR OVERHAUL OF EQUIPMENT IN PETROCHEMICAL FACTORS AND MAN HOURS FOR PIPING AND STEEL STRUCTURE WORKS IN CALL FOR TENDERS OF "TECHNIP" BETWEEN PLANTS AND IN STRUCTURE R7 DIN 2448/2458 SUMMARY OF PIPE SCHEDULED B SUMMARY OF PIPE SCHEDULED AND FITTINGS DIMENSIONS - TABLE STRUCTURE - SURFACES OF SECTIONS in BETWEEN ENGLISH AND (SI) STANDARDS proper and conscientious application of these data for making estimates, the estimator will calculate hourly time requirements the man hours required for the man hours (Mhr) do not refer to any condition or PRODUCTIVITY EFFICIENCY PERCENTAGES (PEP, Leistungsf higkeit - Prozentsatz), but to precisely determined below stated standard ranges of productivity efficiency percentages are:1.