True Beauty - SolarSpan

1 Patio Design & Install GuideLeaders in Thermal & Architectural Building SolutionsTrue BeautyCOLORBOND Steel roof & CeilingInsulation Superior Thermal PerformanceRoof pan turned down - gutter end 100mm SolarSpan roof panelSolarSpan Patio Design & Install Guide PAGE 2 Packing for ShipmentSolarSpan sheets are packed to a maximum pack height of with the number of panels per pack dependant on panel thickness, length and overall pack weight. SolarSpan panels are manufactured with a protective film applied to the ceiling skin. SolarSpan panels can be marked externally on the insulated core with the panel number and/or length, on to SitePanel packs should be secured using cargo straps spaced approximately every 2m with 600mm plastic cargo angles under the straps (refer to fig 1).

2 Unloading remains the client s responsibility. For lifting panels > use of a spreader bar is recommended (refer to fig 2). Refer to figures 3 and 4 for recommended steps to unload panels of less than and greater than 8m in length. Panels should always be kept dry and if placed on site, stored off the ground, slightly inclined, allowing adequate drainage and ventilation of the panel Tools & EquipmentPersonal Protective Equipment Long sleeves & pants Cut resistance level 5 gloves Eye protection Hearing Protection Enclosed footwear General Tools Saw Horse Stools (Padded) Rivet gun Multi-purpose step ladders Socket set (metric) for post bolts RH & LH Hand Tin snips Spirit Level Chalk Line roof Screw Gun with Hex Head Adapters 5/32 R 14g Tek Adaptor SolarSpan Turn-Up/Down Tool (See Bondor )

3 Plastic Paint Scraper Measuring Tape Towels or blankets to cover patio beams Shears to remove overlap (first sheet only)Components Patio Structure SolarSpan Roofing Panel Receiver Channel (for attached patios) Barge and Fascia Gutter Flashings diameter blind rivet (sealed) 14g class 4 metal/timber roof screws with Multiseal Cyclone Washer for Insulated Panel, as per engineering Profile vermin protection and EPS-FR rib infill stripClean Up Broom for cleaning swarf from roof Blower/VacuumFig. 3. Unloading of Panels of < : 1. Lifting Sling; 2. Sling Separator (Timber/Channels).412 Fig. 4. Unloading of Panels of > m; 3. Spreader Bar; 4. Strap-down Corner 2. Lift panels with straps via a spreader 1.

4 Long 600mm angles must be place on top and bottom of panel pack to protect from straps. Do not overtighten straps, no depression in panel should be seen, back off on strap tension, panel skin should be 2mSolarSpan Patio Design & Install Guide PAGE 3 Insulation Thickness (50-200mm)Services Duct COLORBOND Hi-Tensile COLORBOND SteelCapillary Groove185mm250mm25mm65mm1000mm cover width32mmPanel OverviewPanel DimensionsColorbond Steel roof & CeilingSuperior Thermal PerformanceRoof Colour RangeCeiling FinishesSolarSpan s colour range has been rigorously tested and hand picked with the support of BlueScope Steel to offer roofing colours with the best thermal performance, made tough for Australian Paperbark Classic Cream Pale Eucalypt Headland *Dune Shale Grey Jasper ^Basalt ^Woodland Grey ^** Limited availability.

5 ^ Darker colours warranted for use in limited regions. Check with your local SolarSpan dealer for more from two popular ceiling underside finishes in either Plain or Elegance that complement the home and offer stylish design options for your outdoor Patio Design & Install Guide PAGE 4 AccessoriesAccessories are available from your local SolarSpan installer or go online to ConsiderationsSolarSpan combines roofing, insulation and ceiling in one durable, functional and attractive panel. This all-in-one roofing solution creates the ideal indoor or outdoor living environment in any climate. SolarSpan features a high tensile COLORBOND steel roof sheet with an attractive trapezoidal profile, an EPS-FR insulating core, ranging from 50mm to 200mm thick, for insulation in all seasons and a flat or lightly profiled ceiling with a pre-painted COLORBOND SURFMIST roof panels have a 1000mm cover width,available in lengths up to 16m.

6 The panel edge interlocks using a slip joint and has a pre-routed services duct to accommodate electrical services conduit for lighting. While SolarSpan is simple to install, there are a few considerations before you begin. To ensure SolarSpan is installed correctly and performs to its maximum potential, review the following information. We have provided a checklist that can be used to verify SolarSpan has been installed correctly. Electrical layout for lighting & fans - see page 10 Downpipe & Gutter capacity as per Designs8W LED Downlight10W LED DownlightDimmer ControlExtension LeadSolar LED SkylightCustom Build Low Profile, Low Heat Tested Approved for 50mm panelOutdoor / Indoor Efficient and effective 75-200mm panel onlyDimmer control for LED Downlights only10m extension lead for LED Downlights onlyNo mains power required No light shaft required No running costs No leaks or bugs110mm x 24mm110mm x 32mmN/AN/A300mm x 1200mmcool - 670 lm (4000 K)warm - 650 lm (3000 K) cool - 690 lm (4000 K)

7 N/AN/A1330-1420 lmFlyoverAttached SkillionFree StandingGableTwo StoreyCarportGranny FlatEnclosedBoat PortSolarSpan Patio Design & Install Guide PAGE 5 SolarSpan Domestic Patio Applications - Single SpansWind CategoryPanel Thickness (mm)Case A 3 Open Sides & FreestandingCase B 2 Open SidesCase C 1 Open SideCase D Fully EnclosedMax SpanMax Overhang*Max SpanMax Overhang*Max SpanMax Overhang*Max SpanMax Overhang*N1/N2 (W40N)5051009004500900410090039009007564 0012005400120049001200470011001007800130 0620013005700130055001300125810014007000 14006400140061001400N3 (W50N)5049009003600900330080031007007559 0012004300100039009003700900100690013005 0001300450011004400110012577001400560014 004500120044001200N4 (W61N)5040009002900750270065026006507548 0012003500850310070036007001005600130041 0010003700900360090012563001400460011004 200100040001000C1 (W50C)5049009003600900330080026006007559 0012004600110039009003100700100690013005 0001200450010003700900125770014005600130 05100110041001000C2 (W61C)5040008002900600270060020004507548 0010003500700310070020005001005600110041 0080037008002700600125630012004600900420 09003000700C3 (W74C)50330080024006002000450n/an/a75400 0100025006002100500n/an/a100460011003300 8002800600190045012552001200370090031007 002000500* Overhangs shall not be greater than 25% of the immediate backspan.

8 The above SolarSpan span table is for use as a guide only for domestic patio applications. Applies to SolarSpan patio covers attached to high set and low set houses only. For full analysis please ask your builder, installer or engineer to use the SolarSpan patio engineering available from your local dealer in reference to Domestic Patio Applications: Span Table Span (backspan)HousePatioOverhangSolarSpan Patio Design & Install Guide PAGE 6 Cairns (C)Atherton (B)Darwin (C)Broome (C)Port Headland (D)Karratha (D)Exmouth (D)Carnarvon (D)To wnsville (C)Bundaberg (C)Rockhampton (C)Toowoomba (A)Brisbane (B)Sydney (A)Wollongong (A)Newcastle (A)Launceston (A)Hobart (A)Melbourne (A)Canberra (A)Adelaide (A)Mount Gambier (A)Geelong (A)Perth (A)Albany (A)Kalgoorlie (A)Geraldton (B)Domestic Patio Applications.

9 Wind Classification Wind Classification This is an approximate method for estimating wind speeds for domestic structures. Refer to Australian Standard :2011 for a full your Wind Region A, B, C, DDomestic Patio Applications: Wind Speed Examples Location Classification Region A Region B Region C Region DFlat Suburbs REGION A - N1(W34), REGION B - N2 (W40) and REGION C - C1 (W50)<< Prevailing WindStructures built adjacent to an oval or open area with prevailing winds. REGION A - N2 (W40), REGION B - N3 (W50) and REGION C - C2 (W61)Structures on undulating terrain in suburbs REGION A - N2 (W40), REGION B - N3 (W50) and REGION C - C2 (W61)Structures on undulating open terrain REGION A - N3 (W50), REGION B - N4 (W61) and REGION C - C3 (W74)<< Prevailing WindThe first row of buildings adjacent to the sea front REGION A - N3 (W50), REGION B - N4 (W61) and REGION C - C3 (W74)Extremely severe - isolated building on the crest of a hill REGION A - N4 (W61) SolarSpan Patio Design & Install Guide PAGE 7 Fixing RecommendationsSolarSpan roofing side laps should be laid away from the prevailing wind and sit neatly on the preceding roof sheet.

10 Refer to SolarSpan Patio Engineering for fixing Cyclonic Fixing - through each rib* SolarSpan Flashing DetailsFastener Size SelectionFixing to Steel (minimum BMT)Fixing to TimberSolarSpan crest fixing only. One fixing required per Thickness (mm)Panel Thickness (mm)5014-14x125 hex head screw with cyclone washer5014-10x125 type 17 screw with cyclone washer7514-14x150 hex head screw with cyclone washer7514-10x150 type 17 screw with cyclone washer10014-14x175 hex head screw with cyclone washer10014-10x175 type 17 screw with cyclone washer12514-14x205 hex head screw with cyclone washer12514-10x200 type 17 screw with cyclone washerAllow 0-2mm gap at slip jointServices DuctSide LapCapillary GrooveCyclonic Fixing - through each rib and pan*Fascia Gutter End Flashing (suits 50mm)Side Barge Flashing (suits 50mm)Top Barge Flashing (suits 50mm)