Wire Wizard® Welding Products is recognized as …

1 Wire Wizard Welding Products is proud to introduce a new line of high performance PowerBall Industrial MIG Welding Guns. Utilizing our patented and proven consuma-bles design, PowerBall MIG guns are engineered to provide maximum conductivity with increased consumable life. Higher conductivity & energy efficiency means less heat build-up in the gun, keeping your hands cool and reducing the time required for heat dissapation. Both semi-automatic and robotic MIG guns are available. PowerBall Welding guns A new standard for GMAW performance! SCAN HERE FOR THE POWERBALL TORCH Products CATALOG Visit for more information or contact customer service to request printed copiesTip comparison after one full shiftof heavy Welding *PowerBall Previous TipCorrosion Resistant!

2 Ideal for all environmentsE-Power Leading CompetitorHIGH PERFORMANCE MIG Welding GUNSP owerBall Torch Tips & Diffusers provide an all-copper wire pathway for maximum conductivity and performance. Boost the power of your torch with PowerBall Tips & Diffusers! High performance torch nozzles also available. Patent pending design. E-Power Torch Liners are designed to provide superior feedability with low wire skid friction. Made with a helically wound elliptical wire with a proprietary coat-ing that both reduces friction and wire shaving. The result is a long lasting torch liner that reduces costly downtime caused by wire feeding issues.

3 213 F(100 C) MAX167 F(75 C) MAXC ompetitorErgonomic DesignProven ConsumablesSuperior CoolingPowerBall 24% COOLER! Adjustable Trigger PullAnti-Spatter & Accessories 36 37 Blue Magic Anti-Spatter Solution .. 36 Blue Chill Anti-Spatter Solution .. 36 Rust Inhibitor Additive .. 36 5-Gallon Manifold Kit .. 37 Drum Manifold Kit .. 37 Anti-Spatter Bowl .. 37 Hand Held Spray Unit .. 37 Torch Equipment 38 41 Torch Wizard Nozzle Cleaning Stations ..38-39 Reamer Blades .. 40 Wire Cutters .. 40 Torch Wizard Parts List & Accessories .. 41 Weld Central Process Optimization System 42 43 Gas Savers & Gas Flow Measurement 44 45 Gas Flow Monitors & Gauges.

4 44 Inert Gas Savers .. 45 Drum & Reel Handling Equipment 46 48 Fiber Drum Dollies .. 46 Fiber Drum Staging Cart .. 46 Drum Lifters and Fork Lift Attachments.. 47 Heavy Duty Wood Reel Staging Cart .. 48 Environmental Pack Dollies .. 48 Maintenance Equipment 49 Wire Speed Sensor .. 49 Wire Draw Gauge .. 49 Nozzle Cleaning Tools .. 49 Polymer Conduit Cutter & Countersink Tool .. 49 Wire Delivery Kit Configuration Examples 50 WeldCOP Weld Cell Optimization Program 51 Dry Ice Cleaning Equipment 52 Alpha-Numeric Parts Index 53-54 Shipping Information Inside Back CoverFiber Drum Dispensing Equipment 4 10 Standard & Environmental Drum Hoods.

5 4-5 Reusable Drum Inner Core .. 4-5 Wire Presence Sensing Block/Switch .. 4-5 Orbital Arm Kits .. 4-5 Direct Pull Kit .. 4-5 Fiber Drum Hood Cross-Reference Table .. 6 Fire Resistant Drum Covers .. 7 Non-stop Wire Dispensing Systems .. 8-9 Fiber Drum Turn Table .. 10 Wood Reel & Stem Pack Dispensing 11 13 Wire Guide Arm Units .. 11-12 Wood Reel Covers .. 12 Dereelers for Submerged Arc Wire .. 13 Wire Wizard Guide Module System 14-18 Conduits, Connectors, Cable Management 19 27 Polymer Conduit .. 19 Extra Flexible Conduit .. 20 Extreme Flex Conduit .. 21 Conduit Connectors.

6 22 Conduit Size Reference Chart .. 23 WizardGear Cable Management .. 24-25 Retractable Conduit Balancers & Hangers .. 25 Replacement Ferrules .. 26 Adapter Fittings .. 27 Quick Disconnects .. 27 Inlet Guides 27 29 Female Threaded Inlet Guides .. 27 Inlet Guide Adapters .. 28 Inlet Guides with Quick Disconnects .. 29 Connector Liners .. 29 Inlet Guide Cross-Reference Table .. 30 Wire Straighteners 31 Wire Pilot Feed Assist 32-34 Wizard BOOM! Welding Booms 35 ISO 9001:2008 CERTIFIEDWire Wizard Welding Products is recognized as the industry leader in weld wire delivery Products , high performance torch Products , weld cell support equipment and weld cell optimization.

7 Since we began in 1985, we ve prided ourselves on both quality and innovation. Our product lines include Wire Wizard Wire Delivery Equipment, Blue Magic Anti-spatter, PowerBall Torch Products , Torch Wizard Nozzle Cleaning Stations and WizardGear Robot Cable Management Systems. Wire Wizard has solutions for virtual-ly every arc Welding application, including robotic, semi-automat-ic, automatic and submerged arc Welding . If it Touches the Wire, the Wizard has a Solution!SOLVING Welding CHALLENGES & MANUFACTURING INNOVATIVE Welding Products SINCE 1985 Sustaining Headquarters in Jackson, DRUM DISPENSINGWWDP SIDECERAMIC INLETWWIC-11 REUSABLE DRUM CORE for all coreless drums.

8 Helps prevent wire flip. LOW PROFILE OCTAGON HOOD SQUARE DRUM HOODROUND DRUM HOODOCTAGON DRUM HOODWWDI(1) A-4 QDWWOA-20H ORBITAL ARM(2) WWRL-H3 WWRL-H4(3) C-1H DIRECT PULL KIT Model WWDP Quick disconnect with polished ceramic inlet prevents wire shaving Fits all cone and wire sizes Lifetime guarantee not to wear out FIBER DRUM HOODS AND ACCESSORIES Hood covers designed for 20", ", ", and 26" drums (508, 518, 594 & 660mm) Constructed of tough polyethylene for long shop life Dual windows provide easy access and viewing Flange with tabs securely anchors hood to package Orbital Arm or Direct Pull Kit guarantee smooth wire feeding Lifetime guarantee against breakageFLANGED HOODS FIT BOTH CHIMED DRUMS & ENVIRONMENTAL PACKS(EXCEPT FOR LARGE 26 DRUMS)WWDPORBITAL ARM KITS For tangle-free wire dispensing Helps prevent wire from tangling inside the drum Arms available for all wire sizes and types up to 1/16 ( )

9 Polished ceramic inlet guide will not shave wire Compatible with all Wire Wizard Drum HoodsWIRE PRESENCE SENSOR BLOCK & PROXIMITY SWITCH Model WWSB-M12-K Detects & signals when wire drum is empty Proximity switch may be connected to PLC to stop Welding cycle when wire is depleted Uses 12 mm proximity switch (WWA5-E34), other switches available upon request Compatible with all Wire Wizard Drum HoodsORBITAL ARM ASSEMBLYHOODARMCERAMIC INLET DRUM DISPENSINGROUND DRUM HOODS 20 -23 (508-584MM) HOODS FIT BOTH CHIMED DRUMS & ENVIRONMENTAL PACKS DESCRIPTION PART NO. 20 .4" (518mm) Round Hood Only WW10204F 20 .4" (518mm) Round Hood w/Direct Pull Kit WW10204F-DP 23" (584mm) Round Hood Only WW10231F 23" (584mm) Round Hood w/Direct Pull Kit WW10231F-DP 26" (660mm) Round Hood Only WW10260F 26" (660mm) Round Hood w/Direct Pull Kit WW10260F-DP 26" (660mm) Round Hood, for chimed drums only WW10260C-2 26" (660mm) Round Hood w/Direct Pull Kit, for chimed drums only WW10260DP-2 SQUARE DRUM HOODS21 (533mm) Square Hood (500 LB / 227 KG) WWSC-2121 (533mm) Square Hood w/Direct Pull Kit WWSC21-DP24 (610mm) Square Hood (1000 LB / 453 KG)

10 WWSC-2424 (610mm) Square Hood w/Direct Pull Kit WWSC24-DP29 (737mm) Square Hood (990 LB / 449 KG) WWSC-29 ORBITAL ARM KITS (with Quick Disconnect) COMPATIBLE DRUM COVERS & WIRE PART NO. 20 " (508mm) to " (594mm) Cover for up to .062 ( ) Steel or Cored Wire WWOA-20 20 " (508mm) to " (594mm) Cover for up to .062 ( ) or Steel Wire WWOA-20H AVAILABLE ORBITAL ARM REPLACEMENT PARTS (1) Quick Disconnect (QD) A-4 (2) Replacement Liner for WWOA-20 WWRL-H3 Replacement Liner with Inlet Guide for WWOA-20H WWRL-H4 (3) Inlet Guide with Ceramic Insert C-1 HADDITIONAL EQUIPMENTDESCRIPTION PART Pull Kit WWDPS ensor Block & Prox.