Cleaning-In-Place (CIP) Spray Nozzles

1 Cleaning-In-Place (CIP) Beverage industry Bioengineering Chemical industry Cleaning-In-Place (CIP) Spray Nozzles APPLICATION Cosmetic industry Food industry Pharmaceutical industry Tank building and many In this section a brief elaboration will clear the concept of Spray Nozzles selection for requirement and there various factors which affects and plays vital role in extent of cleaning some factors should well studied when selecting CIP Spray ) Extent of CleaningThe nature of substance to be cleaned from tank should be considered like, solubility, viscosity, nature of powder / pigment on all this factors we can decide which type of impact is necessary to flush substance from all internals of ) Rinsing : By virtue mass removal of substance and thick layers get dissolved by water or solvent b) cleaning : After rinsing cleaning could be done with high pressure to remove rest of the residue from internal.

2 C) High Impact cleaning : Those substances which could not be satisfactory cleaned by means of cleaning cycle, should be treated with high pressure of cleaning ) Sanitizing : Sanitize chemical is applied after cleaning to kill microorganisms and ) Disinfecting : Same procedure is applied for disinfectant f) Sterilizing : It kills all kinds of energy's roleViscosity of fluids decreases with increasing temperature so, effective cleaning can be achieved by using hot cleaning fluids or by increasing temperature of vessel tank by means of steam jackets. By virtue of this viscosity of substances to be cleaned decrease and effective cleanliness PatternIf cleaning is done manually then stationery Spray Nozzles are recommended to use. Ex. Flat Spray nozzle , Straight jet Spray nozzle , Full cone Spray nozzle . For CIP self rotating Spray Nozzles gives droplets Spray to clean the substances.

3 For higher tank sizes tank cleaning machine is recommended as it gives cyclic control speed of rotation which provide the high impact jet cleaning with long impact due to internalsIf tank is having any central agitation / mixing arrangement then multiple Spray nozzle should be Washing Spray Nozzles SelectionWFIR inseWash SolutionDrainChemical SupplyROCIP ReturnCIPS upplySteamChemical SupplyDrainDrainSupplyPumpCondensate ReturnLELEPECEFETETEFECET1674 Fully or semi-automated, integrated cleaning technique that allows to clean closed or open circuits without dismantling equipments Cleaning-In-Place (CIP)Single-use systemRe-use systemT CLMFTCIP LOOPH eatingfilterInsulatedtankWATER cleaning solution is used only once and discharged to drain after use single tankAdvantage Simple, not very costly installation Could be applied for: Small installations (decentralized CIP system) Processes where cross-contamination is a concern Heavy soiled equipmentsDisadvantage High operational costs Environmental impactthe same cleaning solution is used for a large number of cleaning operations (recover & reuse) multi-tanksAdvantage Lower environmental impact Could be applied for.

4 Large installations (centralized CIP system)Disadvantage Installation can be complex and very costly Regular control of the cleaning power of cleaning solutionsTo eliminate organic trace elementsTo push out causticTo eliminate mineral depositsTo push out acidTo kill / inactivate micro-organismsTo eliminate CIP chemicals and prepare the line for productionStandard CIP sequenceAlkaline cleaning RinsingAcid cleaningRinsingDisinfectionRinsingFCTLTT LMTF Tk2Tk3 TLTk1 CIP LOOP filterHeatingWATERE ffluentCaustic AcidDisinfectant75 Spraytech Product Coding System EXAMPLE BSPP YBSPT ZNPT SPRAYTECHEA1A096M2 YBCompany NameType of NozzleRank of FlowSpray AngleFlow Rate @ 2bar Pressure Material CodeThread TypeThread SizeNozzle Sub-typeThe following description will help to explain our Part Number/ Code in relation to the SPRAYTECH Spray Atomizing /Fine Atomizing Spray NozzleHollow Cone Spray

5 NozzleFlat Spray NozzleFull Cone Spray NozzleTank Washing Spray NozzleSteel Mill Spray NozzlesGeneral Engineering & AccessoriesSpecial Project1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 Note : special size on request Note : special Connection on request CodesABCDEFGHN ozzle Sub-type (see table overleaf)Thread TypeCodesThread SizeCodesA B C D E F G H K L M N OSpray Nozzles Type270 Spray AngleCodeSpray AngleCoverageTypeA B C D E 180 180 270 360 Note : Special material on request Material M1L = SS304 LSS316/ M 2L = SS316 LBrassSS410SS310 Cast Iron AluminumHastelloy C/B /2000 TitaniumMonelPVC(Polyvinylchloride)PP (Polypropylene)Teflon / PTFE (Polyterafluoroethylene)Nylon(Polyamide) Delrin / POM (Polyacetate) PVDF(Polyvinylidenefloride)Polyethylene CodeM0M1M2M3M4-3M5M6M7M8M9P1P2P3P4P5P6P7 M41676 Self-rotating / Stationery Tank cleaning NozzlesSelf-rotating / StationaryTank cleaning nozzlesCleaning of small tanks up m in - steel & Plastic of tanks up to3 m in diameter.

6 Teflon - version for CIP of tanks up to3 m in - inside cleaningof medium size tanks(max. 5m to 9m in diameter) cleaning of tanks up to5 m in Spray ball for higherflow small and medium sizedtanks, chemical processing,food and beverages manufucturing(maximum tank diameter2 m to 6 m)Tank Washing nozzle assemblyfeatures a large flow capacity forcleaning tanks up to 10 ( ) indiameter. Flow rates ranges from40 LPM to 240 LPM. Assembly uses1/4 or 3/8 full cone cleaning Spray Nozzlewashing of industrial storage tanks,small barrels used in Dairy, Food &Beverage, Pharmaceutical andother process industries.(max. upto 3m in diameter)EBECEDEEEFEGEHEIEJC leaning of small tanks up m in - steel & Plastic / DesignFlow rate (Lpm) @ 2 barCleaning of tanks up to3 m in Spray ball with sharpstraight jets. 1/2 Tri-Clover End3/8 1/2 Tri-Clover EndPin connection1 2 3 Tri-Clover End3/4 Pin connectionTri-Clover End1/2 3/4 1 Pin connectionTri-Clover End1/4 to 2 Pin connectionTri-Clover End3/8 1/2 3/4 1 1 1/4 Pin connectionTri-Clover End3/4 1 1 1/2 Tri-Clover End 3/4 1 Tri-Clover End 1/4 3/8 1/2 Tri-Clover EndEnd Connection* Note: All Connections are available in BSP, BSPT, series Pop out nozzle retracts its Spray ball when pressure is applied and shut itself to complete flush position when operation is End18-4077EB Self-Rotating Spray Nozzles Stainless Steel VersionsEBCoverageType Spray AngleBD270 Male Connection On RequestM1/M2P3/P4 XDTEFLON/NYLONMODEL * psiH D A/F55 2155 21 Pressure [bar]Flow Capacity in GPMFLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUESW eight (Metals) = gms.

7 ApproxSS304/SS316G/A DIMENSION. B/D B/DB/DB/D1/2 1/2 1/2"1/2"1/2 5 7 series self rotating Nozzles are designed as a small dimensions and opening and perform inside cleaning which is required. Typically used for cleaning like kegs, small container where the requirement is for cleaning . Diameter of nozzle is (25mm) These Nozzles are available in all grade of stainless Self-Rotating Spray Nozzles Stainless Steel & Plastic Versions CoverageType Spray AngleA180 B180 C270 D360 270 EM1/M2P3/P4 XCTEFLON/NYLONMODEL * 2 3 5 7 H D A/F 3/8 3/8 3/8 45 16 [bar]Flow Capacity in GPMFLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUESW eight (Metals) = gms. ApproxSS304/SS316G/A DIMENSION. MMFemale Connection On RequestEA series Nozzles are designed for cleaning process in small bore or small size of containers and available in all grade of stainless steel material and also available in plastics like PTFE along with several Spray angles.

8 1/4 A/B/C/D/EA/B/C/D/EA/B/C/D/EA/B/C/D/EA/B/ C/D/EA/B/C/D/E1/2"1/2"1678180 ECEC Self-Rotating Spray Nozzles Stainless Steel & Plastic VersionsMale Connection On RequestA/FSpecially designed self rotating nozzle , rotates because of reaction principle of spraying water jets. For rinsing small and medium sized vessels for example dairy, chemical, pharmaceutical and food industries. Material of construction- corrosion resistance PTFE. (Range available from 1/2" to 2")CoverageType Spray Angle270 D360 270 ECDAED Barrel Tank Washing Spray Nozzles Stainless Steel VersionsEDCoverageType Spray AngleC270 D360 270 EMale Connection On RequestM1/M2P3/P4 XETEFLON/NYLONMODEL * 2 3 5 7 H D 10070 Pressure [bar]Flow Capacity in GPMFLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUESSS304/SS316G/A DIMENSION. MMWeight (Metals) gms. ApproxGSuited for CIP systems.

9 No motor source is needed due to the reaction force of the cleaning liquid to rotate Spray head. Low pressure for cleaning and rinsing application. For rinsing small and medium sized vessels for example dairy, chemical, pharmaceutical and food VersionsPlastic "3/4"3/4"3/4 3/4 79M1/M2P3/P4 MODEL 2 3 5 7 * [bar]Flow Capacity in GPMFLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUESW eight (Metals) = gms. ApproxWeight (Metals) = gms. ApproxSS304/SS316 TEFLON/NYLONG/A DIMENSION. MMSPRAYANGLEXEXH3/4"3/4"3/4"XDCONNECTION XFXK1/2"1/2" 1 1 " "1 1 1 1/2 1 1/2 1 1/2 2 9292552 2 2 2 111124661 1/2 1 1/2 C/ Gyro Jet Tank Washing Spray Nozzles Stainless Steel VersionsSelf powered rotating tank cleaning nozzle used for cleaning large and medium size diameter tanks.

10 Efficient cleaning action for medium and large size tanks. 2 Recommended operating pressure 2 to 3 kg/cm and also available coverage 180 (up and down), 270 (up and down) and 360 .CoverageType Spray AngleA180 B180 C270 D360 270 EMale Connection On RequestM1 MODEL [bar]Flow Capacity in GPMFLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUESM2SS304/SS316G/A DIMENSION. SPRAYANGLE40* 2 3 5 7 140 250 275 325 375 625 800 950 1100 (Metals) = 3630gms. ApproxWeight (Metals) = 1930gms. ApproxWeight (Metals) = gms. ApproxEF Turbo cleaning Spray Nozzles Stainless Steel VersionsEFCoverageType Spray AngleA180 B180 360 EMale Connection On RequestM1/M2P3/P4 MODEL * [bar]Flow Capacity in GPMFLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUESW eight (Metals) = 460 gms.