FAG Pressure Generators: Technical Product …

1 MaintenanceProductsTechnical InformationTI No. WL 80-50 EMarch 2003 FAG Pressure GeneratorsInformation regarding the order designationsIn addition to the current order designations (in bold print), the previous order designations are indicated in used units for Pressure and contact pressure1 bar = 105N/m2= N/mm2(MPa) psi (lbf/in2)1 psi barChartFAG 1 Pressure generatorOilConnec-Max. oilApplicationMax. shaftPagecontainertionpressurediameterca pacitybarOrder designationl(psi)mmOil injector and dismounting of bearings1502 OILINJECTOR1600(23200)with a tapered bore.

2 Press-fitted assemblies(107641)up to a contact Pressure of ca. 80 and dismounting of bearings 802 OILINJECTOR2500(36250)with a tapered bore. Press-fitted assemblies (107640)up to a contact Pressure of ca. 125 pump and dismounting of rolling2503one-stage(14500)bearings. Mounting of ,7 Lassemblies up to a contact pressureof 50 N/mm2. For driving hydraulic nuts( ,7L)up to RKP395 and pump set4G1/41000 Mounting and dismounting of rollingunlimited4two-stage(14500)bearing s. Mounting of up to a contact pressureof 50 N/mm2. ship s driving hydraulic nuts up to( )RKP800 AHand pump set4G1/41600 Mounting and dismounting of rollingunlimited5two-stage(23200)bearing s.

3 Mounting of up to a contact pressureof 80 N/mm2, e. g. ship s shafts( )and rudder bladesHand pump set4G1/42500 Mounting and dismounting of rollingunlimited6two-stage(direct)(36250 )bearings. Mounting of up to a contact Pressure of( )125 N/mm2, gearwheels and couplingsHigh- Pressure press-fitted assemblies with a high ,2L(direct)(58000)contact Pressure (> 100 N/mm2).(120109)As mounting set ,2L for mounting and dismounting rolling bearingsrollingMounting with2500with a tapered bore, with adapter sleeves,bearings , (36250)with withdrawal sleeves. Dismounting ofup to dia 250(155890B)pressurebearings with a cylindrical bore.

4 Amountpipeof feed and oil supply are operated13G1/42500 Mounting of shaft couplings and press- unlimited10hydraulic unit(36250)fitted assemblies, gearwheels etc. hydraulic method.( )Contact Pressure of up to 100 N/mm2 Electrically driven10G1/4700 For driving large hydraulic nuts up tounlimited10hydraulic unit(10150)RKP1180A. Mounting of large press- assemblies: ship shaft couplings, ship s propellers, gearwheels.( )Contact Pressure of up to 50 N/mm2 FAG Oil InjectorOil injectorThe oil injectors delivery volume issmall; they can be used for dismountingrolling bearings and other press-fitted as-semblies directly seated on tapered shafts( cylindrical roller bearings FAGNNU49SK, NN30 ASK, N10K, N19 Kin machine tools) with the OILINJECTOR2500 can be usedfor shaft diameters of up to 80 mm, theOILINJECTOR1600 up to 150 seals are standard O-rings: OR6x1,5 (for OILINJECTOR2500), OR10x2,0 (for OILINJECTOR1600).

5 FAG 2 Oil injectors with valve nipplesOil injector Valve nippleConnec- ldL1L2L3 BSW1SW2 GmepressureOrder designationcm3barkgmmOILINJECTOR2500 (107640)(107642)OILINJECTOR1600 (107641)(107643)With the valve nipple the oil can be filled up without any losses. For this purpose an oil injector plus valve nipple should be designation for OILINJECTOR2500 + : ,Order designation for OILINJECTOR1600 + : nippleOilinjectorFAG Hand Pump Sets Hand Pump Set 1000 bar ( Oil Container) Pressure generators for the hydraulic method and for hydraulic nutsFAG hand pump setsThe programme of FAG hand pump setscomprises the following basic designs.

6 ,7L (one-stage) (two-stage) (two-stage) (two-stage)The two-stage pumps have a large deliv-ery volume in the low- Pressure range andthen automatically switch to the high- Pressure stage. In this way a high workingspeed is achieved. For applications where larger amounts ofoil are required the two-stage pumps arealso available with an 8-l oil container(suffix .8L).Where the mounting of adapter or with-drawal sleeves requires a separate oil sup-ply, we will supply on request a two-wayvalve (suffix .D).FAG hand pump set 1000 bar ( oil container)This hand pump set is suitable for hy-draulically mounting and dismountingrolling bearings etc.

7 , for mounting press-fitted assemblies with contact pressures ofup to 50 N/mm2and for driving hy-draulic nuts up to RKP395 oil container has a volume of pump is connected by means of ahigh- Pressure tube (1000 bar, m long)and a plug-in joint (1000 bar) for thread-ed connecting hole G 1/4 (see drawing).Sleeve connecting pieces have to be usedfor mounting and dismounting rollingbearings with adapter and withdrawalsleeves. If other connections are provided,adapters and reduction nipples can pump set is delivered ready for use ina metal of delivery:1 hand pump set (1000 bar) with oil container with an oil fillingof Shell Voltol 46 sliding oil (viscosity46 mm2/s at 40 C), Pressure -gaugeconnection in the pump head 1 Pressure gauge (0 - 1000 bar, dia 63 mm)1 HP tube (1000 bar, m long)1 plug-in joint (1000 bar, connectingthread G 1/4)1 metal box (650 x 260 x 200 mm)Mass (incl.)

8 Oil filling and metal box) 10 kgOrder ,7L( ,7L)The hand pump set is also available witha digital Pressure designation for repair kit for theone-stage, 1000-bar , volume per 3G1/4 22min16min 10maxflattenedThreaded connecting hole G1/4 FAG Hand Pump Sets 1000 bar (4-l Oil Container) Pressure generators for the hydraulic method and for hydraulic nutsFAG hand pump sets 1000 bar (4-l oilcontainer)These hand pump sets are suitable formounting and dismounting rolling bear-ings, for hydraulic nuts and for mountingpress-fitted assemblies with up to 50 N/mm2, ship s propellers, usingthe hydraulic oil containers have a volume of 4 l(8-l containers also available on request).

9 The pumps are connected by means of ahigh- Pressure tube (1000 bar, 2 m long)and a plug-in joint (1000 bar) for thread-ed connecting hole G 1/4 (see drawing onpage 3).If two connections have to be suppliedwith oil simultaneously the pump set isadditionally supplied with a two-wayvalve. Oil supply is then effected throughtwo high- Pressure tubes and two pump sets are delivered ready for usein a metal box. Hand pump set (for 1 connection)Scope of delivery:1 hand pump (1000 bar) with a 4-l oilcontainer with an oil filling of ShellVoltol 46 sliding oil (viscosity 46 mm2/s at 40 C)1 flange-mounted Pressure -gaugeconnecting piece1 Pressure gauge (0 1000 bar, dia 63 mm)1 HP tube (1000 bar, 2 m long)1 plug-in joint (1000 bar)1 metal box 900 x 250 x 250 mmMass (incl.)

10 Oil filling and metal box) 24 kgOrder ( )Hand pump set (for 2 connections)Scope of delivery:1 hand pump (1000 bar) with a 4-l oilcontainer with an oil filling of ShellVoltol 46 sliding oil (viscosity 46 mm2/s at 40 C)1 flange-mounted two-way valve (withpressure-gauge connection)1 Pressure gauge (0 1000 bar, dia 63 mm)2 HP tubes (1000 bar, 2 m long)2 plug-in joints (1000 bar)1 metal box 900 x 250 x 250 mmMass (incl. oil filling and metal box) 27 kgOrder ( )The hand pump sets are also availablewith a digital Pressure designation for repair kit for thetwo-stage, 1000-bar volume per strokeup to 30 bar30 to 1000 4 FAG Hand Pump Sets 1600 barPressure generators for the hydraulic methodFAG hand pump sets 1600 barThese hand pump sets are suitable formounting and dismounting rolling bear-ings and for mounting press-fitted assem-blies with contact pressures of up to 80 N/mm2, ship s rudder shafts andrudder blades.