LOAD MODULE SYSTEMS™ - AeroGO UK

1 LLLOOOAAADDD MMMOOODDDUUULLLEEE SSSYYYSSSTTTEEEMMMSSS Load Moving Systems Load MODULE Systems AeroGO Load Modules utilize the efficiency of fluid film technology to actually float heavy loads on a near-frictionless film of air. One person can easily move thousands of pounds with Load MODULE Aero-Casters . Versatility and efficiency Load Modules combine simplicity of operation with extreme versatility. Load movement is easy, exceptionally smooth, omnidirectional and can be performed anywhere in the work environment where there is an adequate floor surface. Operation in tight spaces is a breeze. Load MODULE Aero-Caster distribute the load weight over a greater surface than with rollers or wheels, spreading any stress evenly on the floor. This eliminates damage to the floor and the need for expensive tracks, reinforced floors and building structures.

2 Load Modules are easily portable and can be positioned under the load according to weight distribution on load support points. This minimizes stress on the load structure. Cost-effective AeroGO systems are more cost-effective than traditional load movement methods. Your own personnel can quickly learn to utilize the system. And, since there are no moving parts, maintenance costs are minimal. Unlimited applications Load Modules are manufactured to stand up to the most demanding applications. They are perfect for the movement of massive loads from assembly to shipping, for plant start-up or relocation, or for the repair of large and bulky items such as heat exchangers and transformers. Load Modules are ideal for jacking or rotating assemblies without disassembling them, precisely aligning machines over footings, moving modules, and rearranging entire production lines.

3 UK LOAD MODULE SYSTEMS Difficult horizontal moves in narrow spaces are easy to accomplish. Nuclear reactor head, 75 tons. No stress on air allows moving and precisely positioning a 27m oven of 18 tons. This eliminates the need to disassemble the long and delicate machine. Moving on air is easy and keeps your floors clean and undamaged. CNC machine, 10 tons. Moving 3 racks of 10 tons each in 2 hours with only 3 persons instead of 8 persons in 1 week. X-ray equipment is being moved into a hospital through a door with minimal clearance. Your own personnel can quickly learn to utilize the system. And, since there are no moving parts, maintenance costs are minimal. LOAD MODULE SYSTEMS Difficult horizontal moves in narrow spaces are easy to accomplish.

4 Nuclear reactor head, 75 tons. No stress on air allows moving and precisely positioning a 27m oven of 18 tons. This eliminates the need to disassemble the long and delicate machine. Moving on air is easy and keeps your floors clean and undamaged. CNC machine, 10 tons. Moving 3 racks of 10 tons each in 2 hours with only 3 persons instead of 8 persons in 1 week. X-ray equipment is being moved into a hospital through a door with minimal clearance. Your own personnel can quickly learn to utilize the system. And, since there are no moving parts, maintenance costs are minimal. LOAD MODULE SYSTEMS Press, 60 tons. Ship Azipot in dry dock, 200 tons Small spaces allow lifting heavy loads. Glass bottle machine, 40 tons. By courtesy of Bottero, IT-Cuneo. Tunnel drill head, 180 tons. Launching of a mine sweeper, 200 tons.

5 LOAD MODULE SYSTEMS Parts of the Load MODULE Aero-Caster Slide mounted Load MODULE Aero-Caster An innovative and cost-effective solution for moving heavy loads STEP 1 Minimum 3 (mostly 4) or more Load Modules are placed under the load around the centre of gravity and connected to a control console. The Load Modules are solidly supported on landing pads to protect the Aero-Caster s torus bag from being crushed when the load is at rest. STEP 2 When air is applied to the Aero-Caster , the torus bag is inflated, creating a seal against the floor surface. When all Aero-Casters are sealed against the floor, more air pressure is applied raising the load. STEP 3 When the pressure within the chamber is sufficient to offset the load s weight (surface x pressure), the pressure is slightly increased allowing air to escape evenly between the flexible torus bag and the floor.

6 The load is literally floating on a thin, nearly frictionless film of air, 0,08 to 0,13 mm thick allowing the load to move omnidirectionally in a total 2D freedom. Mounting plate (extruded aluminium) Inlet Aero-Caster Element inflatable torus on a rigid backing plate Centre landing pad for fixed mount Load Load Load The Aero-Caster principle Corner landing pads (From 27 on, for fixed mount) AeroGO equipment uses a variety of Aero-Casters or air cushions to literally float heavy loads on a virtually frictionless film of air. Aero-Casters air cushions offer a clean, noiseless and safe alternative for the movement of heavy loads. Reduced friction and omni-directional movement allow the operator to precisely place and align the load in a limited work space. The low profile of the Load MODULE Aero-Caster requires less than 70 mm clearance.

7 Aero-Casters will not damage floors and expensive reinforcement is usually not necessary. Because we only use basic pneumatic components such as air regulators and hoses, our products are not only reliable, but will operate in most environments. Coupling Seal THE AERO-CASTER PRINCIPLE L/secm X 206 X 48103/4"BN341,8261, X 206 X 48103/4"BN661,8402, X 206 X 4893/4"BN343,5402, X 308 X 48193/4"BN342,1462, X 206 X 4893/4"BN663,5603, X 308 X 48193/4"BN662,1704, X 384 X 48223/4"BN642,1462, X 308 X 48193/4"BN344,2533, X 384 X 48223/4"BN662,1704, X 537 X 51293/4"BN641,8402, X 308 X 48193/4"BN664,2814, X 384 X 48223/4"BN644, X 537 X 51293/4"BN661,8603, X 384 X 48221"BN664,2985, X 689 X 62353/4"BN642,1744, X 537 X 51321"BN644,2824, X 689 X 62351"BN662,11096, X 918 X 69441"BN642,1965, X 537 X 51321"BN664,21247, X 689 X 62351"BN644,21599, X 918 X 69441"BN662,11448, X 689 X 62381"BN864,223814, X 1222 X 69671"BN842,11026, X 918 X 69481"BN844,217910.

8 X 1222 X 69671"BN862,11549, X 918 X 69481"BN864,226816, X 1222 X 69641"BN844,219811, X 1527 X 69891-1/2"BN843,531518, X 1222 X 69641"BN864,229817, X 1527 X 69891-3/4"BN863,547128,2 LOAD MODULE SYSTEM SPECIFICATIONS(1) Load must be positioned so individual Aero Casters capacities are not exceeded.(3) At maximum Load on a sealed power floated concrete floor or equivalent.(4) Select Neoprene or Urethane according to application requirements. Insert N (neoprene) or (2) Recommended supply pressure: bar above rated operating (insert N or U code) (4) System Capacity KG (1)Dimensions of each Load MODULE (mm)Effective Lift Height (mm)Req'd supply hose size (5)Control consoleRated Operating Pressure bar (2)Req'd Air Volume (3)U (urethane) in the blanks listed above.

9 (5) Recommended for supply hose sizes up to 15m. Consult AeroGO UK for longer hose recommended Load is 5% of maximum capacity for Standard Duty and 10 % for Heavy Duty ball valve for system dimensions are EQUIPMENTS pecified number of Load Modules: 4 or console with regulators to Control pressure/volume to each Load hoses - 6 m in length for each Load MODULE (4 or 6).Quick disconnect couplings for all X 206 X 48103/4"BN341,8261, X 206 X 48103/4"BN661,8402, X 206 X 4893/4"BN343,5402, X 308 X 48193/4"BN342,1462, X 206 X 4893/4"BN663,5603, X 308 X 48193/4"BN662,1704, X 384 X 48223/4"BN642,1462, X 308 X 48193/4"BN344,2533, X 384 X 48223/4"BN662,1704, X 537 X 51293/4"BN641,8402, X 308 X 48193/4"BN664,2814, X 384 X 48223/4"BN644, X 537 X 51293/4"BN661,8603, X 384 X 48221"BN664,2985, X 689 X 62353/4"BN642,1744, X 537 X 51321"BN644,2824, X 689 X 62351"BN662,11096, X 918 X 69441"BN642,1965, X 537 X 51321"BN664,21247, X 689 X 62351"BN644,21599, X 918 X 69441"BN662,11448, X 689 X 62381"BN864,223814, X 1222 X 69671"BN842,11026, X 918 X 69481"BN844,217910, X 1222 X 69671"BN862.

10 11549, X 918 X 69481"BN864,226816, X 1222 X 69641"BN844,219811, X 1527 X 69891-1/2"BN843,531518, X 1222 X 69641"BN864,229817, X 1527 X 69891-3/4"BN863,547128,2 LOAD MODULE SYSTEM SPECIFICATIONS(1) Load must be positioned so individual Aero Casters capacities are not exceeded.(3) At maximum Load on a sealed power floated concrete floor or equivalent.(4) Select Neoprene or Urethane according to application requirements. Insert N (neoprene) or (2) Recommended supply pressure: bar above rated operating (insert N or U code) (4) System Capacity KG (1)Dimensions of each Load MODULE (mm)Effective Lift Height (mm)Req'd supply hose size (5)Control consoleRated Operating Pressure bar (2)Req'd Air Volume (3)U (urethane) in the blanks listed above.(5) Recommended for supply hose sizes up to 15m.