Allison 1000/2000/2400 & GEN4 ransmission April …

1 !!" Allison "World", " 1000 / 2000 /2400"& " gen4 " TransmissionTable of ContentsHow to Use This Catalog .. 3 Ordering From This Catalog .. 3St. Clair Service Parts Request Form .. 4 CSS Diagrams (Customer Specification Sheets) - Section 1 WTEC II .. 5 WTEC III .. 71000/ 2000 14 Adaptor Harnesses .. 20 gen4 .. 21 Wiring Harness Connectors - Section 21K/2K Trans .. 773K/4K Trans .. 78 Bulkhead .. 29 DDR 9-Way .. 81 Diagnostic Data Reader .. 34 ECU/Shift Selector .. 73 Electronic Control Unit .. 41J1939 Female with Blue Lock .. 82 Neutral Start Backup Switch .. 42 Neutral Start Back Up Switch - 12 Way (After July 1/03) .. 72 Retarder Air Accumulator Solenoid .. 44 Retarder Control Body (MDR) .. 45 Retarder Modulation Request .. 46 Retarder Modulation Solenoid (HDR) .. 47 Retarder Temperature Sensor .. 48 Sensor Harness .. 50 Serial Communications Interface.

2 53 Shift Selector .. 54 Shift Selector - 90 .. 79 Shift Selector - Straight .. 80 TCM A Dress .. 75 TCM B Dress .. 76 TCM Straight Dress .. 74 Throttle Position Sensor .. 59 Transfer Case (MD 7) .. 60 Transmission Control Module (TCM J1) .. 40 Transmission Control Module (TCM J2) .. 61 Copyright 2007 St. Clair Technologies, World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts CatalogAllison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts CatalogTransmission Feedthru .. 58 Transmission Speed Sensors .. 57 Transmission Speed Sensors, Engine, Turbine & Output (After July 1/03) .. 70 Transmission Speed Sensors, Engine, Turbine & Output ( gen4 ) .. 83 Vehicle Interface Module .. 62 Vehicle Interface Wiring (VIW) .. 66r 2 2 2 2g This catalog is divided into two sections. Section 1 contains Customer Specification Sheetdiagrams for WTEC II, III, 1000 / 2000 /2400 and gen4 Transmissions.

3 Use these diagrams tocommunicate harness design requirements to St Clair. Simply copy the required pages, fill inthe necessary information and fax to us. These diagrams can also be used to locate the name ofa particular connector by its location on the wiring harness. Also included in Section 1 arecommonly used adaptor harnesses. A description of each application is 2 contains an alphabetical listing of the WTEC II, III, 1000 / 2000 /2400 and GEN4connectors. If you know the connector that you need, you can start with Section 2. In Section2, you will find a diagram and a parts list for each connector and a list of the tools required forcrimping, insertion and removal. Part numbers are listed for St. Clair Technologies, AllisonTransmission and the component 2p 2 2g For your convenience, St. Clair Technologies has assembled service kits for each connectorsystem.

4 In all instances, kits are made to the maximum condition of harness configuration. Kitpart numbers appear with the part numbers for each connector and are marked with anasterisk in each components of each system are available by part number or can be selected bycircling the appropriate graphic(s) on a page and then faxing those pages in conjunction withthe Service Parts Order Form. To order your service parts, e-mail or fax your order to:St. Clair Technologies : 520-746-8067 FAX: 520-746-8087A copy of this catalog can also be found on our Website. Visit us at World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts CatalogCopyright 2007 St. Clair Technologies, 3 F2g 2 2 2 2p Please fill in the appropriate information and FAX or email to St. Clair. This form willbe returned with the quote information for wiring harnesses.

5 Prices of the componentkits can be found on our web site. All quotes will be in 2x Xg 2x X Xpe XiEw X 2 2e Xf 2 2e Xh 2 Xg 2 2e 25X "2sh25X 2 % 25 h i y25 F2gves Technologies Solutions ForElectrical Systems ig2ss2g 2 ! " 2 FEDCBARMRDDRDIM ERSIDIM FTPSHSOLVIWDIM AVIMMAX LENGTH = mMIN LENGTH = mMAX LENGTH = mMIN LENGTH = mMAX LENGTH = mMIN LENGTH = mMAX LENGTH = mMIN LENGTH = mMAX LENGTH = mMIN LENGTH = mMAX LENGTH = mMIN LENGTH = mMAX LENGTH = mMIN LENGTH = mMAX LENGTH = mMIN LENGTH = mMAX LENGTH = mMIN LENGTH = mMAX LENGTH = mMIN LENGTH = mECU AECU BVIMVIWDDRRMR(OPT)RSI(OPT)TPSHSOLTRANSTO SPEEDLINES(SEE PAGE 7)OPTIONAL BULKHEADCONFIGURATIONWTII - 1PC, CAB OR CHASSISNOTEIF BULKHEAD NOT REQUIREDHARNESS IS A 1 PC CONFIGURATIONOPTIONAL DEUTSCH DDRBLKHD PGPBLKHD RCSA llison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts CatalogCopyright 2007 St.

6 Clair Technologies, 5 Page 6 Copyright 2007 St. Clair Technologies, World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts CatalogWT2 Drawing DetailTransmission ModelDate:Transmission Type (Choose 1 Only)MD - Non RetarderOMD - With RetarderOHD - Non RetarderOHD - With RetarderOVariablesInformationConstraintM easureDIM "A"1 Pc 1200 - 16000 mmCHOOSEDIM "E"2 Pc - Cab800 - 15200 mm1 DIM "F"2 Pc - Chassis800 - 15200 mmONLYVIMM andatory900 - 15000 mm(1 pc & Cab only)VIWM andatory900 - 15000 mm(1 pc & Cab only)DDRM andatory900 - 15000 mm(1 pc & Cab only)DDR/OptionalPackardOConnectorDeutsc hORSI - 1 Optional800 - 46000 mm(1 pc & Cab only)Enter '0' if not requiredRSI - 2 Optional800 - 46000 mm(1 pc & Cab only)Enter '0' if not requiredTPSO ptional400 - 5000 mm(1 pc & Chassis only)RMR - 1 Mandatory800 - 15000 mm(1 pc & Cab only)RetarderRMR - 2 Optional800 - 15000 mmModels(1 pc & Cab only)Enter '0' if not requiredOnlyHSOLM andatory400 - 6000 mm(1 pc & Chassis only) ig2ss2g 2 !

7 " 2 B2s"2$ 2 2 2 2% 2f '(2@ 2 2 2%" 2 (AD2$ 2 2 2 2 2 ! F22 2! 2PH2" 2 FCopyright 2007 St. Clair Technologies, 7 Allison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts Catalog ig2sss2g 2 ! " 2 2E2 DIM A (W/O BLKHD)MAX LENGTH = mMIN LENGTH = mNSOLMAX LENGTH = mMIN LENGTH = m250 TPS TMAX LENGTH = mMIN LENGTH = mDIM F (WITH BLKHD)MAX LENGTH = mMIN LENGTH = mRMR TMAX LENGTH = mMIN LENGTH = mDIM E (WITH BLKHD)MAX LENGTH = mMIN LENGTH = m500(WITH BLKHD)500(W/O BLKHD)WT III - TRANSMISSIONECU BRANCHCOMPONENT BRANCH(SEE NEXT PAGE)LINESTO SPEEDMODELS ONLY)(RETARDERNSOLBLKHD PGPBLKHD RCSECU TCONFIGURATIONOPTIONAL BULKHEADMODELS ONLYRETARDERRMR (OPTIONAL)(OPTIONAL)TPSTRANS AND WITHOUT BULKHEAD. TO THE POINT OF BRANCH BREAKOUT WITH COMPONENT DIMENSIONS ARE REFERENCED MUST NOT EXCEED m.))

8 THE SUMMATION OF DIM E AND DIM FNOTE: IS A ONE PIECE CONFIGURATION IF BULKHEAD NOT REQUIRED, HARNESSNOTE:Rev 04/22/99 Form# WT3 DPage 8 Copyright 2007 St. Clair Technologies, World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts Catalog ig2sss2g 2 ! " 2 2E2 2 ! 2v (AFTER JAN 98)WITH RETARDERHD - 6 SPEEDSENSOROUTPUT SPEEDSOLENOIDRETARDERSENSORTURBINE SPEED(BEFORE JAN 98)WITH RETARDERHD - 6 SPEEDWITHOUT RETARDERHD - 6 SPEEDSENSOROUTPUT SPEEDTEMP SENSORRETARDERSENSORTURBINE SPEEDSENSOROUTPUT SPEEDABHARNESSTRANSMISSIONTOHARNESSTRANS MISSIONTOHARNESSTRANSMISSIONTOSENSORENGI NE SPEEDSENSORENGINE SPEEDTEMP SENSORRETARDERSENSORENGINE SPEEDSENSORTURBINE SPEEDSENSOR HARNESSCONNECTS TOSOLENOIDRETARDERSPEED LINE CONFIGURATIONS(AFTER JAN 98)WITH RETARDERMD - 6 SPEEDWITHOUT RETARDERMD - 7 SPEED(BEFORE JAN 98)WITH RETARDERMD - 6 SPEEDWITHOUT RETARDERMD - 6 SPEEDTEMP SENSORRETARDERCASETRANSFERWT TRANSMISSIONSENSORENGINE SPEEDSENSOROUTPUT SPEEDSOLENOIDRETARDERHARNESSTRANSMISSION TOHARNESSTRANSMISSIONTOHARNESSTRANSMISSI ONTOSENSORENGINE SPEEDMODULERETARDERSENSORENGINE SPEEDSENSORENGINE SPEEDSENSOROUTPUT SPEEDRev 04/22/99 Form# WT3 EEXCEPT 7 SPEEDALL MODELSUNIVERSALC opyright 2007 St.

9 Clair Technologies, 9 Allison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts Catalog ig2sss2g 2 ! " 2 2E2 " 2r DDRMAX LENGTH = mMIN LENGTH = mRMR SMAX LENGTH = mMIN LENGTH = m(OPT)RMR(OPT)SS2(OPTIONAL)SCICONFIGURAT IONOPTIONAL BULKHEADVIW SMAX LENGTH = LENGTH = mSS1 MAX LENGTH = mMIN LENGTH = mSS2 MAX LENGTH = mMIN LENGTH = m(OPTIONAL)J1939 PACKARDDDR400 AND WITHOUT BULKHEAD. TO THE POINT OF BRANCH BREAKOUT WITH COMPONENT DIMENSIONS ARE REFERENCEDNOTE: IS A ONE PIECE CONFIGURATION IF BULKHEAD NOT REQUIRED, HARNESSNOTE:BLKHD RCPBLKHD PGSIF BULKHEAD REQUIRED)(LOCATION OF BRANCHJ1939 (OPTIONAL)10001000(WITH BLKHD)300500500 DIM XMAX LENGTH = mMIN LENGTH = mWT III SHIFTEROPTIONAL DEUTSCH DDRSS2SS1 VIW SECU SECU BRANCHCOMPONENT BRANCHRev 04/22/99 Form# WT3 APage 10 Copyright 2007 St.

10 Clair Technologies, World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts Catalog ig2sss2g 2 ! " 2 2E2 2r 235 TPS VMAX LENGTH = mMIN LENGTH = mVIW VMAX LENGTH = mMIN LENGTH = mVIMMAX LENGTH = mMIN LENGTH = m500 DIM YMAX LENGTH = LENGTH = m500(W/O BLKHD)WT III VEHICLECOVERVIW VVIMBLKHD RCSBLKHD PGPECU VFEDCBAECU BRANCHCOMPONENT BRANCH(OPTIONAL)TPSCONFIGURATIONOPTIONAL BULKHEAD IS A ONE PIECE CONFIGURATION IF BULKHEAD NOT REQUIRED, HARNESSNOTE: AND WITHOUT BULKHEAD. TO THE POINT OF BRANCH BREAKOUT WITH COMPONENT DIMENSIONS ARE REFERENCEDNOTE:Rev 04/22/99 Form# WT3 BCopyright 2007 St. Clair Technologies, 11 Allison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts Catalog ig2sss2g 2 ! " 2 2E2s ! WT III INPUT HARNESSESRev 05/03/00 Form# WT3 GVMXBTM andatory1000 - 15000 mmVariableInformationConstraintMeasureVW VXM andatory1000 - 15000 mmVWSXM andatory1000 - 15000 mmVMXM andatory1000 - 15000 mmVMXVMXBTMIN LENGTH = mMAX LENGTH = mMIN LENGTH = mMAX LENGTH = mTO VIW-SCONNECTSTO VIW-VCONNECTSVWVXMIN LENGTH = mMAX LENGTH = mVWSXMIN LENGTH = mMAX LENGTH = mMODULEINTERFACEVEHICLECONNECTS TO10 GA POSITIVE ANDNEGATIVE BATTERY FEEDPage 12 Copyright 2007 St.