Engineering Thermosets Molding Materials - ILYA CORP

1 2 Commutator MaterialsVyncolits 800 series Materials are specifically formulated toprovide optimum performance in all types of applications,including automotive starters and auxiliary motors,appliances, power tools and vacuum Transmission Reactor Replaces Metal, Cuts Cost In the early 1980s, a glass-reinforcedphenolic reactor went into production withVyncolit material . The benefits includeimproved profile accuracy, fewer parts, andsingle assembly with consistent moldingcharacteristics, thus eliminating the need forwelding and balancing. Today, all automanufacturers apply Vyncolit phenolic in Phenolic CompositesThe XB-22 carburetor spacer was introduced in thelate eighties as a heat dam for the Textron Homelitehedge trimmer. This glass-reinforced, toughenedphenolic has been used in numerous lawn andgarden equipment ever Connector in Space ShuttleAble to withstand the harsh environment of space, RX 611 was selected for use asthe dielectric insulator in connectors for the space Strain, High Strength Glass Fiber Reinforced Phenolic New glass-reinforced phenolic Molding compounds have been developed withincreased strain-to-failure, higher ultimate strength and greater find the complete application reports on the items above, please visit ourWeb site: phenolic composite undergoes an irreversible chemical reaction whenmolded, resulting in a highly cross-linked structure.

2 The polymer chainsbecome linked, forming a three-dimensional network, providing excellentproperty retention during temperature to NoteThermal Glass transition temperatures of over 450 F (232 C) are attainable Phenolics exhibit a high self-ignition temperature (about 1112 F/600 C), arelatively high limiting oxygen index (40-49% O2), and low smoke emissionChemical Highly resistant to automotive fluids (glycol/petro-chemicals/hydrocarbons including methanol), solvents, and some acids and basesFungus Resistance Inert to fungus growth (except cellulose phenolics)In addition to RX Engineering phenolics, Vyncolit manufactures MPC specialty phenolic composites to meet specific applicationrequirements (Figure 1).FIGURE 1 Range of Mechanical Properties achievable with MPC of PropertiesFlexuralModulus(x 106 psi)TensileStrength(x 104 psi)CompressiveStrength(x 104 psi)FlexuralStrength(x 104 psi)IzodImpact(ft lb/in)Vyncolit phenolicsoffer outstandingdimensionalstability andresistance to creepunder dynamicand static loadsat IncludeAutomotive Transmission Reactors Thrust Washers Brake Pistons Thermostat Housings Fuel Pump ComponentsElectrical/Electronic Commutators Connectors Coil Bobbins Switch Gear Brush Holders4 GLASS REINFORCEDMINERALGR-1MF-1 PHENOLIC RESIN TYPENOVOLACNOVOLACPROPERTY GRADERX 611**RX 613RX 620RX 626RX 630RX 655RX 660RX 790XB-22RX 129RX 611 AFormGranularGranularGranularGranularGra nularGranularGranularGranularGranularGra nularBulk MethodSpecific Gravity (g/cm3) *(Compression)(in/in) Absorption (%)D-57024 Hours @ 23 Hours @ 50 Impact, Notched (ft lb/in)

3 D-256A Strength (psi) D-790 25500 25500 16500 14000 27000 23000 19000 26000 24500 12000 Flexural Modulus (psi x 106) D-790 Strain (%) Strength (psi)D-638145001550075008000130001050010 00018500130006500 Compressive Strength (psi)D-695350004300021000215003750041500 30500410003100032500 Hardness, Rockwell ED-7851001007080100105901009090 Heat Deflection Temp. (264 psi) ( F)D-648 AAs Molded375395405365380325375455345360 Postcured550+550+550+550+550+550+550+550 +550+550+UL Temperature Index ( C)UL 746B180150150-150-180-150150UL Flammability RatingUL 941/8"94V-094V-094V-0-94V-0-94V-0-94V-19 4V-11/16"94V-094V-094V-0-94V-0-94V-0-94H B94 HBCoefficient of Thermal Expansion Flow Direction (in/in/ C x 10-6)D-69617161821141723161343 Thermal Conductivity (W/mk) Strength60Hz, ST/SS, wet (VPM)D-149335/305360/330-385/305375/3103 40/325360/335350/290375/325155/90 Arc Resistance (sec) D-495145150-18013518518014530125 ASTM D-5948 Type**MFH-----MFH---*Shrinkage is affected by fiber orientation and molded density.

4 Screw injection shrinkage values can fall within the following range: from equivalent, to double the compression shrinkage data.** Certification to ASTM D-5948 requires batch testing. All testing in accordance with ASTM D-5948. ASTM D-5948 supersedes MIL-M-14.** RX 611: meets MFH 611: passes NASA outgassing requirements, posting a TML (total mass loss) of and a CVCM (collected volatile condensable Materials ) of Values are typical and not statistical minimums and are obtained from transfer-molded Factor: 1 psi = MPaThe information and guidelines contained in this brochure are intended to assist you in the use of Engineering Thermosets . It is not intended to and does not create any warranties, express or implied, including any warranty of merchantability or fitness for a particular application. The use of Vyncolit Molding Materials in your particular application may yield different results. The user should determine the suitability of Vyncolit material for each is a licensed trademark of Vyncolit North America, Inc.

5 UL is a licensed trademark of Underwriters Laboratories, novolac5 PHENOLICISO novolac GLASS REINFORCEDMINERALGR-1MF-1 PHENOLIC RESIN TYPENOVOLACNOVOLACPROPERTY GRADERX 611** RX 611 VRX 613RX 620RX 626RX 630RX 655RX 660RX 790XB-22RX 129RX 611 AFormGranularGranularGranularGranular GranularGranular Granular GranularGranular GranularGranularBulk MethodSpecific Gravity (g/cm3)ISO *(Compression)(%)ISO Absorption (%)ISO Impact, Notched (kJ/m2)ISO Strength (MPa)ISO 178130180150709018516512021514075 Flexural Modulus (MPa x 103) ISO 178 16 16 13 15 15 19 27 17 19 11 7 Tensile Strength (MPa)ISO 52780115854045901007010510040 Compressive Strength (MPa)ISO 604340320350160230360500270380240260 Hardness, Rockwell EISO 2039/210095100708010010585958095 Heat Deflection Temp.

6 ( C)ISO 75190195185210220200190200215170185UL Temperature Index ( C)UL 746B180-150150-150-180-150150UL Flammability RatingUL 941/8"94V-0-94V-094V-0-94V-0-94V-0-94V-1 94V-11/16"94V-0-94V-094V-0-94V-0-94V-0-9 4HB94 HBCoefficient of Thermal ExpansionFlow Direction (in/in/ C x 10-6) ASTM D6961712161821141723161343 Thermal Conductivity (W/mk)ASTM StrengthST, wet (kv/mm)IEC Resistance (sec)ASTM D495145125150-18013518518014530125 ASTM D-5948 Type**MFH------MFH---Self-lubricating*Sh rinkage is affected by fiber orientation and molded density. Screw injection shrinkage values can fall within the following range: from equivalent, to double the compression shrinkage data.** Certification to ASTM D-5948 requires batch testing. All testing in accordance with ASTM D-5948. ASTM D-5948 supersedes MIL-M-14.** RX 611: meets MFH 611: passes NASA outgassing requirements, posting a TML (total mass loss) of and a CVCM (collected volatile condensable Materials ) of Values are typical and not statistical minimums and are obtained from transfer-molded Factor: 1 psi = MPaThe information and guidelines contained in this brochure are intended to assist you in the use of Engineering Thermosets .

7 It is not intended to and does not create any warranties, express or implied, including any warranty of merchantability or fitness for a particular application. The use of Vyncolit Molding Materials in your particular application may yield different results. The user should determine the suitability of Vyncolit material for each is a licensed trademark of Vyncolit North America, Inc. UL is a licensed trademark of Underwriters Laboratories, FreeCOLD STORAGE REQUIRED FOR RESOLE GRADES (40 F/4 C).*Shrinkage is affected by fiber orientation and molded density. Screw injection shrinkage values can fall within the following range: from equivalent, to double the compression shrinkage data.** Certification to ASTM D-5948 requires batch testing. All testing in accordance with ASTM D-5948. ASTM D-5948 supersedes MIL-M-14. Values are typical and not statistical minimums. RX material values are obtained from transfer-molded specimens, and FM material values are obtained from compression-molded Factor: 1 psi = MPaThe information and guidelines contained in this brochure are intended to assist you in the use of Engineering Thermosets .

8 It is not intended to and does not create any warranties, express or implied, including any warranty of merchantability or fitness for a particular application. The use of Vyncolit Molding Materials in your particular application may yield different results. The user should determine the suitability of Vyncolit material for each is a licensed trademark of Vyncolit North America, Inc. UL is a licensed trademark of Underwriters Laboratories, resole GLASS REINFORCEDGR-1 PHENOLIC RESIN TYPERESOLEPROPERTY GRADERX 640RX 643RX 647RX 6432FM 4008FM 4029 FFM 4029F-1 FormGranularGranularGranularGranularGran ularGranularGranularBulk MethodSpecific Gravity (g/cm3) *(Compression)(in/in) Absorption (%)D-57024 Hours @ 23 Hours @ 50 Impact, Notched (ft lb/in) Strength (psi)D-790270002700022000200001300015000 16000 Flexural Modulus (psi x 106) Strain (%) Strength (psi)D-638125001400010500135007000650085 00 Compressive Strength (psi)D-695360003400035000330003500025000 30000 Hardness, Rockwell ED-78590858585808090 Heat Deflection Temp.

9 (264 psi) ( F)D-648 AAs Molded540540530515450470470 Postcured550+550+550+550+550+550+550+UL Temperature Index ( C)UL 746B150------UL Flammability RatingUL 941/8"94V-0------1/16"94V-0------Coeffic ient of Thermal Expansion Flow Direction (in/in/ C x 10-6)D-69614131425191313 Thermal Conductivity (W/mk) Strength60Hz, ST/SS, wet (VPM)D-149355/300350/290350/300285/210-- -Arc Resistance (sec) D-495160135180155180--ASTM D-5948 Type**GPI-5 GPI-10 GPI-5--MFH-7 GLASS REINFORCEDGR-1 PHENOLIC RESIN TYPERESOLEPROPERTY GRADERX 640RX 643RX 647RX 6432 FormGranularGranularGranularGranularBulk MethodSpecific Gravity (g/cm3)ISO *(Compression)(%)ISO Absorption (%)ISO Impact, Notched (kJ/m2)ISO Strength (MPa)ISO 178130150155140 Flexural Modulus (MPa x 103)ISO 17814151814 Tensile Strength (MPa)ISO 527110809095 Compressive Strength (MPa)ISO 604300330310275 Hardness, Rockwell EISO 2039/285908585 Heat Deflection Temp. ( C)ISO 75282+282+282+282+UL Temperature Index ( C)UL 746B150---UL Flammability RatingUL 941/8"94V-0---1/16"94V-0---Coefficient of Thermal ExpansionFlow Direction (in/in/ C x 10-6)ASTM D69614131425 Thermal Conductivity (W/mk)ASTM StrengthST, wet (kv/mm)IEC Resistance (sec)ASTM D495160135180155 ASTM D-5948 Type**GPI-5 GPI-10 GPI-5-Ammonia FreeCOLD STORAGE REQUIRED FOR RESOLE GRADES (40 F/4 C).

10 *Shrinkage is affected by fiber orientation and molded density. Screw injection shrinkage values can fallwithin the following range: from equivalent, to double the compression shrinkage data.** Certification to ASTM D-5948 requires batch testing. All testing in accordance with ASTM D-5948. ASTM D-5948 supersedes MIL-M-14. Values are typical and not statistical minimums and are obtained from transfer-molded information and guidelines contained in this brochure are intended to assist you in the use of Engineering Thermosets . It is not intended to and does not create any warranties, express or implied, including any warranty of merchantability or fitness for a particular application. The use of Vyncolit Molding Materials in your particular application may yield different results. The user should determine the suitability of Vyncolit material for each is a licensed trademark of Vyncolit North America, Inc. UL is a licensed trademark of Underwriters Laboratories, resole 8 GLASS REINFORCEDGR-2 PHENOLIC RESIN TYPENOVOLACPROPERTY GRADERX 831RX 849RX 852RX 853 GRX 862 ARX 865M RX 865M-SIRX 866RX 867 GRX 873 FormFlakePelletPelletPelletPelletFlakeFl akePelletPelletPelletBulk MethodSpecific Gravity (g/cm3) *(Compression)(in/in) Absorption (%)D-57024 Hours @ 23 Hours @ 50 Impact, Notched (ft lb/in) Strength (psi)D-790160001350015000150001350016000 14000130001300015000 Flexural Modulus (psi x 106)D-790 Strain (%) Strength (psi)D-638750065001050080007000110007000 700070009500 Compressive Strength (psi)D-695360002550029000275002850032500 32000280002850032500 Hardness, Rockwell ED-785908590808010090908085 Heat Deflection Temp.