STAMFORD - DooSan Power Vina

1 PARTS CATALOGFor Entire STAMFORD Range with Exploded ViewSTAMFORD - FOREWORD - stDear All,1 Feb 2007It gives me an immense pleasure to hand over this bulletin to far, field has faced great difficulty with STAMFORD (Newage) Alternators in terms of identifying part numbers. In absence of compiled information on part / part numbers related to alternator, it was a tough time for field to either identify / order correct part. Therefore with the intention of reducing this difficulty, the task of creating a dedicated Parts Catalog for STAMFORD Alternators and Spares covering all models being used with Cummins engines was accomplish this task, input from STAMFORD and data on STAMFORD from our own databank was taken. This data was mined to come out with part numbers which can be used easily by our all field people.

2 All efforts have been made to make the Catalog user friendly. Attempts have also been made to provide the latest and updated browsing of the Catalog is simple. If you know the frame of the alternator, use Index page 2. If you know the rating of the Alternator, go to page 44-46 to know the frame and then use index page 2. If you know the PN of the alternator/ its component, see page 47-48 to reach to the correct part. We are sure, this manual will help you get up-to-date information on Alternators to help you serve our customer would like to give our special thanks to Mr. Pramod Vaidya of Cummins Generator Technologies (Newage) and Mr. Bhalchandra Jadhav of Customer Support Dept for their valuable contribution in making of this Catalog. Should you have any query / suggestion regarding the catalog, please feel free to contact either undersigned (Cell# 9850996156) or Mr.

3 Bhalchandra Jadhav (Cell# 9922411681).Thanking faithfully,Vivek V. JoshiSr. Manager -Tech CellCustomer SupportCummins Sales and Service (I) LimitedPune 411 038. SAFETY PRECAUTIONS TESTING LIVE EQIPMENTB efore testing the generator set, read the Generating Set Installation Manual and the Fault Finding Manual carefully and become familiar with it and the equipment. It is essential that all the test instructions are regularly checked for safety and any connection leads, probes or clips are checked to ensure that SAFE AND EFFICIANT OPERATION CAN ONLY BE ACHIEVED IF THE EQUIPMENT IS CORRECTLY INSTALLED, OPERATED AND MANTAINED. they are suitable for the voltage levels being tested. Never attempt to test a LIVE generator unless Many accidents occur because of a failure to follow fundamental rules and precautions.

4 There is another competent person present who can switch off the Power supply or shut down the engine in an emergency. ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. Never expose LIVE connections unless you have created a safe working are around you. Ensure installation meets all applicable safety and local electrical codes. Have all installation performed by qualified installation technician. Make sure you have made all other persons in the immediate area fully aware of what you are doing. Do not operate the generator with protective covers, access covers or terminal box cover removed. Disable engine starting circuits before carrying out maintenance. Disable closing circuits and/ or place warning notices on any circuit breaker normally used for connection to the mains or other generators to avoid accidental closure.

5 Observe all IMPORTANT, CAUTION, WARNING and DANGER notices defined as: Important! Important refers to hazard or unsafe method or practice, which can result in product damage or personal injury. Caution! Caution refers to hazard or unsafe method or practice, which can result in product damage or personal injury. Warning refers to hazard or unsafe method or practice which CAN result in severe personal injury or possible death. Danger refers to immediate hazards which WILL result in severe personal injury or to policy of continuous improvements, details in this Catalog which were correct at the time of printing may now be due for amendment. Information indicated must therefore not be regarded as Alternator Section 1 3-4 2 5-6 3 7-8 4 9-10 5 11-12 6 13-14 7 15-16 8 17-18 9 19-20 1021-22 1123-24 1225-26 1327-28 1429-30 1531-32 1633-34 1735-36 1837-38 Spares Section 1 automatic voltage regulators & Electrical 239 339 4 Quadrature Droop 540 640 741 8 O 41 941 1042 11 Single Bearing 1243 1343 1547-48 Page Page2 ALTERNATOR SECTIONBC164 Single Bearing Alternator Exploded View3 BC164 Single Bearing Alternator Parts List Series 6 Ref.

6 Part Number Description Qty Rqd5 AX1006408 Non Drive End Bracket 1 6 AX1002577 Non Drive End Cover 1 7 AX1002578 O Ring (See Note b) 1 8 AX1002579 Non Drive End Bearing 1 9 AX1001007 Drive End Bearing 1 22 AX1006328 Main Terminal Panel 2/1* 26-27-28 AX1001059 Rectifier Service Kit (See Note a) 1 26 Use AX1001059 Surge Suppressor (MOV) 1 29 AX1002581 automatic voltage Regulator (SX460 As Standard) 1 30-31 AX1006678 AVR Mounting Bracket Assembly** 2 32 AX1005520 Anti Vibration Mounting for AV R 4 34 AX1006428 Cooling Fan SAE 2/3/4 1 34 AX1006679 Cooling Fan SAE 5/6 1 * One number of Main Terminal Panels is required in 1 Machine. a) Rectifier Service Kit consists of: 1 Surge Suppressor (Metal Oxide Varistor) 2 Forward Diode Set 4b) 'O' Ring must be changed whenever bearing is ) For the parts not shown in the above list, please contact Double Bearing Alternator Exploded View5 6 BC164 Double Bearing Alternator Parts List Series 6 Ref.

7 Part Number Description Qty Rqd5 AX1006408 Non Drive End Bracket 1 6 AX1002577 Non Drive End Cover 1 7 AX1002578 O Ring (See Note b) 1 8 AX1002579 Non Drive End Bearing 1 9 AX1001007 Drive End Bearing 1 22 AX1006328 Main Terminal Panel 2/1* 26-27-28 AX1001059 Rectifier Service Kit (See Note a) 1 26 Use AX1001059 Surge Suppressor (MOV) 1 29 AX1002581 automatic voltage Regulator (SX460 As Standard) 1 30-31 AX1006678 AVR Mounting Bracket Assembly** 2 32 AX1005520 Anti Vibration Mounting for AV R 4 34 AX1006428 Cooling Fan SAE 2/3/4 1 34 AX1006679 Cooling Fan SAE 5/6 1 *Two Numbers of Main Terminal Panel are required in 3 Machine. Only One number of Main Terminal Panels is required in 1 Machine. **AVR Mounting Bracket Assembly does not include Anti-vibration mounting, which needs to be purchased separately.

8 Note:a)Rectifier Service Kit consists of:1 Surge Suppressor (Metal Oxide Varistor)2 Forward Diode Set3 Reverse Diode Setb)'O' Ring must be changed whenever bearing is )For the parts not shown in the above list, please contact Single Bearing Alternator Exploded View7 BC184 Single Bearing Alternator Parts List Series 6 Ref. Part Number Description Qty Rqd5 AX1006408 Non Drive End Bracket 1 6 AX1002577 Non Drive End Cover 1 7 AX1002578 O Ring (See Note b) 1 8 AX1002579 Bearing Non Drive End 1 22 AX1006328 Main Terminal Panel 2/1* 26-27-28 AX1001059 Rectifier Service Kit (See Note a) 1 26 Use AX1001059 Surge Suppressor (MOV) 1 29 AX1002581 automatic voltage Regulator (SX460 As Standard) 1 30-31 AX1006678 AVR Mounting Bracket Assembly** 1 32 AX1005520 Anti Vibration Mounting for AVR 4 34 AX1006428 Cooling Fan SAE 2/3/4 1 34 AX1006679 Cooling Fan SAE 5/6 1 * number of Main Terminal Panels is required in 1 Machine.

9 ** AVR Mounting Bracket Assembly does not include Anti-vibration mounting, which needs to be purchased separately. Note: a) Rectifier Service Kit consists of: 1 Surge Suppressor (Metal Oxide Varistor) 2 Forward Diode Set 3 Reverse Diode Set b) 'O' Ring must be changed whenever bearing is replaced. c) For the parts not shown in the above list, please contact us. 8BC184 Double Bearing Alternator Exploded View9 BC184 Double Bearing Alternator Parts List Series 6 Ref. Part Number Description Qty Rqd 5 AX1006408 Non Drive End Bracket 1 6 AX1002577 Non Drive End Cover 1 7 AX1002578 O Ring (See Note b) 1 8 AX1002579 Non Drive End Bearing 1 9 AX1001007 Drive End Bearing 1 22 AX1006328 Main Terminal Panel 2/1* 26-27-28 AX1001059 Rectifier Service Kit (See Note a) 1 26 Use AX1001059 Surge Suppressor (MOV) 1 29 AX1002581 automatic voltage Regulator (SX460 As Standard) 1 30-31 AX1006678 AVR Mounting Bracket Assembly** 1 32 AX1005520 Anti Vibration Mounting for AVR 4 34 AX1006428 Cooling Fan SAE 2/3/4 1 34 AX1006679 Cooling Fan SAE 5/6 1 * number of Main Terminal Panels is required in 1 Machine.

10 ** AVR Mounting Bracket Assembly does not include Anti-vibration mounting, which needs to be purchased separately. Note: a) Rectifier Service Kit consists of: 1 Surge Suppressor (Metal Oxide Varistor) 2 Forward Diode Set 3 Reverse Diode Set b) 'O' Ring must be changed whenever bearing is replaced. c) For the parts not shown in the above list, please contact us. 10UC224 Single Bearing Alternator Exploded View11 UC224 Single Bearing Alternator Parts List Series 4 (Self Excited) Ref. Part Number Description Qty Rqd7 AX1006680 O Ring (See Note c) 1 8 AX1001007 Non Drive End Bearing 1 21 AX1001056 automatic voltage Regulator ( sx440 As Standard) 1 26 Use AX1001059 Surge Suppressor (MOV) 1 26-27-28 AX1001059 Rectifier Service Kit (See Note a) 1 32 AX1001016 Main Terminal Panel 1 35 AX1001070 Fan, Cooling 1 Series 3 (Separately Excited) Ref.