keiso 201404 PSM - osakasys.com

1 2014 4 (2014 ) Page 1 Copyright Osaka Systems Planning Inc. All Rights Reserved. 1. 1970-1980 PSM (Process Safety Management) 1990 4 5 HSE PSM PSM AIChE CCPS OSHA PSM 2. PSM CCPS (Center for Chemical Process Safety) PSM 1) PSM 1970 OSHA PSM EC ISO IEC API CCPS 1 PSM 19801990200020101985 CCPS OSHA PSM 2005 BP Texas CityRefinery RBPS Guidelines20 OSHA OSHA PSM 14 EPA RMP ACC Responsible Care RCMSS eveso IIDirective1984 India Bhopal 1988 Piper Alpha 1976 Seveso 1974 Flixborough OSHA 1 2014 4 (2014 )

2 Page 2 Copyright Osaka Systems Planning Inc. All Rights Reserved. OSHA PSM 14 PSM PHA 5 PHA PHA PSM OSHA 4 ISO, IEC, API OSHA PSM PSM (1) OSHA PSM2) PSM OSHA PSM OSHA (Occupational Safety and Health Act)

3 1992 PSM 14 PSM 2 OSHA PSM API OSHA PSM 3. CCPS CCPS CCPS 1984 Bhopal AIChE 17 1985 AIChE 160 100 CCPS 1 3) 4. CCPS CCPS PSM 1 PSM (1) Risk Based Process Safety (RBPS) 1) PSM PSM 2 OSHA PSM 2014 4 (2014 ) Page 3 Copyright Osaka Systems Planning Inc.

4 All Rights Reserved. Guidelines for Risk Based Process Safety (2007) Guidelines for Auditing Process Safety Management Systems (2012) Guidelines for Hazard Evaluation Procedures (2008)Revalidating Process Hazard Analyses (2001) Guidelines for Engineering Design for Process Safety (2012) Guidelines for Mechanical Integrity Systems (2006) Guidelines for Enabling Conditions and Conditional Modifiers in LOPA (2013)Layer of Protection Analysis (2001) Guidelines for Safe and Reliable Instrumented Protective Systems (2007) Guidelines for Process Safety Metrics (2009) Guidelines for the Management of Changes for Process Safety (2008) RBPS 4 OSHA PSM Process Safety Culture Compliance with Standards Process Safety Competency Workforce Involvement Stakeholder Outreach Process Knowledge Management Hazard Identification and Risk Analysis Operating Procedures Safe Work Practices Asset Integrity and Reliability Contractor Management Training and Performance Assurance Management of Changes Operational Readiness Conduct of Operations Emergency Management Incident Investigation Measurement and Metrics Auditing Mgmt Review and Cont.

5 Improvement Commit to Process Safety Understand Hazards and Risks Manage Risk Learn from Experience RBPS 20 CCPS PSM Risk Based Process Safety 2007 PSM PSM 4 20 OSHA PSM 14 2 20 CCPS (2) 4) PSM PSM CCPS (1) RBPS 2010 PSM PDCA PDCA 1 CCPS 2 RBPS 4 20 2014 4 (2014 ) Page 4 Copyright Osaka Systems Planning Inc.

6 All Rights Reserved. PDCA 3 PSM 900 OSHA PSM PSM 5. PSM PSM OSHA PSM OSHA PSM 3 OSHA PQV (PQV: program-quality-verification) PQV 1 500 1 2005 BP OSHA PSM 2007 NEP 5) 3 OSHA PSM 2010 2007 2011 1,000 OSHA PSM 1 6) OSHA PSM 4 7 4 6. PSM PSM CCPS PSM 10 PSM Petroleum Refinery Process Safety Management National Emphasis Program OSHA 2007 2011 3-4 / 1000 / OSHA 40 API510 Pressure Vessel Inspection Code API570 Piping Inspection Code Guidelines for Mechanical Integrity System, CCPS Guidelines for Engineering Design for Process Safety, CCPS 1 100 (Static List) 2 (Dynamic List) 1992 PSM / 76,800 USD/ 3 PSM PDCA 3 NEP 2014 4 (2014 )

7 Page 5 Copyright Osaka Systems Planning Inc. All Rights Reserved. 0510152025 (%) Indicator 5 (Leading Indicator) (Lagging Indicator) CCPS CCPS CCPS 7) PSM PSM 7. PSM PSM IT 4 PSM PSM PSM PSM (1) 8)

8 6 2012 LNG PJ PSM j5 PSM HSE PSM 2005BP Texas CityRefinery 2010/04 ANSI/API RP754 Process Safety Performance Indicatorsfor Refining and Petrochemical Industries2007/12 CCPSPS L/L Metrics50 2007 CCPS GL for RBPS2006 HSG254 Developing Process Safety Indicators2003-2004 OECD Guidance onSafety Performance Indicators2008 OECD Guidance2ndEdition2009/05 SCE-Net 2011/01 CCPSPS L/L Metrics2ndEdition2013 CCPSPS Leading IndicatorsIndustry Survey2010GL for Process Safety Metrics PSM CSB/Baker Report (2007) Organizations should develop leading process safety performance indicators that, if monitored, can be used to limit or prevent process-related incidents 2012/01 SCE-Net OECD: 4 NEP PSM 5 PSM 2014 4 (2014 ) Page 6 Copyright Osaka Systems Planning Inc.

9 All Rights Reserved. OSHA PSM MSDS P&ID SOP 3D HAZOP RCM, RBI (PTW), (LOTO) (MOC) PSM LOTO 8. CCPS OSHA PSM CCPS OSHA PSM PSM PSM PSM 1) CCPS, Guidelines for Risk Based Process Safety (2007) 2) (2004) 3) (2013) 4) CCPS, Guidelines for Auditing Process Safety Management System (2010) 5) OSHA, Petroleum Refinery Process Safety National Emphasis Program (2009) 6) OSHA, OSHA Refinery & Chemical NEPs, 2012 USW HSE Conference (2012) 7) CCPS, Process Safety Leading Indicator Industry Survey (2013) 8)

10 2013 1 / 4 PSM 6 LNG PSM 230-0046 1-1-514 : (045)503-4801 E-mail.