Models 400/430 for pools up to 40,000 gallons Model 120 ...

1 New Water . Chlorine Pool Care System Models 400/430 for pools up to 40,000 gallons Model 120 for pools up to 25,000 gallons The New Water Cyclers and replacement Cycler Pacs Customer Service 800-222-0169. 1. TABLE OF CONTENTS. Introducing New Water 3. Swimming Pool Tips 3. New Water Cyclers 4. Parts List Above Ground Model 5. Parts List In Ground Models 6. Base Installation Model 120 7. Filter Installation Model 120 8. In-Line Installation Model 400 9. Off-Line Installation Model 430 10-11. Troubleshooting 12. Replacing a Cycler Pac 13. Setting Control Dial 14. Replacing Control Dial O-rings 15. Replacing Cap O-rings & Knobs 16. Winterizing 16. For Proper Performance 17. Warranty 18 For information on King Technology's entire product line, visit our website at 2. New Water . Thank you for choosing New Water.

2 This system will maintain a clean, clear swimming pool while you spend less time on maintenance and more time having fun! For In Ground pools For Above Ground pools New Water Cycler The New Water Cycler is on constant watch dispensing chlorine to control bacteria and provide a protective bank of sanitizer for your pool. Swimming Pool Tips 1. Before beginning with any 4. Add a stabilizer or con- Water Balance Guidelines ditioner to the pool at the Free Chlorine: - ppm pool care program, you must pH: first balance your pool water. beginning of the season if Total Alkalinity: 60 120 ppm Take a water sample to your the stabilizer level is below Calcium Hardness: 150 400. Total Dissolved Solids: <1500 local pool professional or 20 ppm. This will prevent Stabilizer: 20 80 ppm use a complete test kit that chlorine burn off.

3 Follow will test for the following manufacturer's directions important elements. carefully. 2. If your fill water is high in 5. Shock the pool with metals, use a sequestering chlorine to rid water of all agent or metal-out product contaminants before begin- at start-up only before insert- ning. Follow manufacturer's ing a Pac. See your local directions carefully. This dealer for details on using step is very important to these products and always start-up. Use chlorine shock follow manufacturer's direc- only. tions carefully. Do not add shock 3. After your pool is up and in or near the running smoothly, continue skimmer or into to test your water for pH, the New Water . total alkalinity and chlorine Cycler as it could and maintain its balance by damage equip- adding any necessary ad- ment, risk poten- justment products (see your tial explosion or dealer for details).

4 Discolor your pool surface. 3. New Water Cycler Installation The New Water Cycler comes in several different Models . Please review this list, determine which IN GROUND - Off-line Model you have and follow the appropriate installation instructions for that Model only. Cycler Model #430. ABOVE GROUND pools Off-line for in ground pools ranging from 5,000 to . 25,000 gallons . Uses a pre-filled chlorine pac, Model 407C. Installation instructions are on pages 10 and 11.. 15 1/4". 2" MPT/ Installation Tips 1 1/2" FPT. Do not plumb into copper pipe as corrosion will occur. 7 3/16". Cycler Model #120 replacement Cycler Pac By installing a flow indicating device on the inlet line In-line for above ground Model 105C for use in the you can monitor the gallons per minute. pools ranging from 5,000 New Water Cycler Model See manufacturer's directions for the installation of the to 25,000 gallons .

5 Uses 120. flow indicating device. a pre-filled chlorine pac, Model 105C. Installation instructions are on pages 7. and 8. IN GROUND pools Before installing any of these Cyclers, make sure that: You have all the supplies. 17".. 2" FPT. The pump is turned off. 7". Cycler Model #400 replacement Cycler Pac In-line for in ground pools Model 407C for use in the ranging from 5,000 to New Water Cycler Models 40,000 gallons . Uses 400 and 430. a pre-filled chlorine pac, Model 407C. Installation The plumbing lines are dry. instructions are on page 9. 4. Parts List Model 120. 1. 2. 8&9. 3. 4. 10. 7. SILICONE. 12 LUBRICANT. 6. 11. 9. 5. 8. Included with New Water 120 replacement Parts for New Water 120. REF. # DESCRIPTION QTY. INCLUDED REF. # part NO. DESCRIPTION. 1 & 2 Cap w/O-Ring 1 1 & 2 01-22-1418 Cap w/O-Ring 3 Body 1 2 01-22-1920 Cap O-Ring 4 Pressure Relief Valve 1 4 01-22-9480 Pressure Relief Valve 5, 6, 7 Control Dial with O-Rings 5, 6, 7 01-22-1443 Control Dial with O-Rings & Locking Pin 1 & Locking Pin 8 & 9 Knob with O-Ring 2 6 01-22-1450 Control Dial O-Ring Set 11 Mounting Base 1 8 & 9 01-22-9940 Knob with O-Ring 12 Silicone Lubricant 1 10 01-22-1710 Nipple Kit 11 01-22-1485 Mounting Base 12 01-22-9971 Silicone Lubricant 5.

6 Parts List Models 400 and 430. INCLUDED WITH Model 400 and 430. REF. # DESCRIPTION QTY. INCLUDED 8. 9. 1 & 2 Cap w/O-Ring 1. 3 Body 1 18. 4 Pressure Relief Valve 1. 5, 6, 7 Control Dial with O-Rings 1 1. 8 & 9 Knob with O-Ring 2. 18 Cap/Control Dial Tool 1 2. 19 Silicone Lubricant 1. 3. replacement PARTS Model 400 and 430 19 4. SILICONE. REF. # part NUMBER DESCRIPTION LUBRICANT. 1 & 2 01-22-9417 Cap w/O-Ring 7 9. 2 01-22-9920 Cap O-Ring 6 8. 4 01-22-9480 Pressure Relief Valve 5, 6, 7 01-22-9440 Control Dial with O-Rings 6 & 7 01-22-9450 Control Dial O-Ring Kit 5. 8 & 9 01-22-9940 Knob with O-Ring 10 01-22-9490 2 Male Adapter 18 01-22-8870 Cap/Control Dial Tool 19 01-22-9971 Silicone Lubricant 10. INCLUDED WITH OFF-LINE Model 430. REF. # DESCRIPTION QTY. INCLUDED 11. Off-line 10 2 Male Adapter 2 12.

7 11 2 X 1/2 Bushing 2 installation parts 12 90 Degree Elbow 2 included with 13 Small Clamp 4 13. 14 6' PVC Tubing 1. Model 430. 14. 15 Scoop Gasket 2. 13. 16 Venturi Scoop 2. 17 Scoop Clamp 2. replacement PARTS Model 430. 2 to 36 apart on straight pipe REF. # part NUMBER DESCRIPTION. 10 01-22-9490 2 Male Adapter 11 01-22-8620 2 X 1/2 Bushing 15. 12 01-22-7800 90 Degree Elbow 16. 13 01-22-7690 Small Clamp 17. 14 01-22-7700 6' PVC Tubing OUTLET INLET. 15 01-22-7850 Scoop Gasket After filter Between and pump 16 01-22-7790 Venturi Scoop heater and filter 17 01-22-7910 Scoop Clamp 6. TOOLS NEEDED. Above Ground, Base Installation - Model 120. Screwdriver Install after all equipment and as far as possible from heater. Pipe Wrench PUMP. Any additional sanitizing equipment that is installed with New FILTER Water Cycler must be installed after.

8 New Water Cycler (never before) on the return line to the pool. Materials Needed TO POOL. Pipe Thread Tape The New Water Cycler should always be or Sealant installed between the filter and pool (or between heater and pool if applicable).. Two hose adapters 1 1/2 x 1 1/2 x 1 1/4 . Two Sections of 1 1/2 . Flex Hose (one provided 1. Apply pipe thread tape or sealant to the threaded end of 2. Screw adapters into each end of New Water Cycler. Hand tighten. Finish with filter) both hose adapters. tightening by turning 1 to 2 revolutions with wrench. DO NOT OVER TIGHTEN. Two Hose 3. Attach the filter section of flex hose to one hose adapter and the return section of flex hose to the other hose adapter with clamps and tighten with screwdriver.. Clamps Bi-flow valve design allows water flow in either direction.

9 Recommended HOSE. CLAMP 1 1/2" X 1 1/2" X 1 1/4". HOSE ADAPTER. Corrosion Resistant FILTER &. PUMP. Check Valve 1 1/2" OR 1 1/4". FLEX HOSE. 4-8 psi Back Pressure To avoid over or under chlorination, replace eye ball fittings in the return HOSE. jets to a smaller or larger size to . ADAPTER HOSE. adjust back pressure. ADAPTER. Option TO POOL 1 1/2 Male Adapter HOSE. CLAMP. HOSE. CLAMP (slip x MPT). 4. Isolating the New Water Cycler by installing a corrosion resistant check valve is recommended. or 2 Female Adapter (slip x FPT). 10 x 1 1/4 Phillips Pan Head Screws with 5. For better stability, the New Water Cycler may be Washers mounted on a base using When installing with hard Phillips pan head screws. PVC pipe, use either a female One in front and two in adapter on the outside port back.

10 Threads or a male adapter on the inside port threads. 7. TOOLS NEEDED. Above Ground, Filter Installation - Model 120. Screwdriver . Pipe Wrench 1. 2. MATERIALS NEEDED. Pipe Thread Tape Screw one end of nipple or Sealant into the filter return. Apply pipe thread tape or sealant to each threaded end of nipple. Hand tighten. Finish tightening 3. Screw either side of New Water Cycler on by turning 1 to 2 revolutions to open nipple end until One 6 x 1 1/2 TBE PVC with wrench. upright and secure. Nipple DO NOT OVER TIGHTEN. 5. Screw adapter into the other . side of New Water Cycler. One Hose Adapter Hand tighten. Finish 1 1/2 x 1 1/2 x 1 1/4 tightening by turning 1 to 2 revolutions with wrench. One Section of 4. Apply pipe thread tape or sealant to threaded end DO NOT OVER TIGHTEN. of hose adapter.