Instrument Manifold Systems (MS-02-445;rev D;en …

1 Instrument Manifold Systems 1. Instr ume nt Manifold Syste ms Instrument . Manifold . Systems . Instr ume nt, D ire ct, a nd Re mote -Mount Ma nifolds a nd Modula r S yste ms V, VB, and VL series 2-, 3-, and 5-valve Instrument manifolds VE series 2-, 3-, and 5-valve direct-mount manifolds 2-valve remote-mount manifolds Mod 85 modular instrumentation Systems Low Emissions certification per API 624 available for direct- and remote-mount manifolds and Mod 85 Systems 2 manifolds Contents V, V B, a nd V L Se r ie s Instr ume nt Ma nifolds V, VB, and VL Series Instrument Manifold Features manifolds swagelok offers a variety of 2-, 3-, and 5-valve Instrument manifolds . The 2-valve manifolds are designed for static pressure and liquid level applications; the 3- and Manifold Features .. 2. 5-valve manifolds are designed for differential pressure applications. Valve Features .. 3 These manifolds are available in traditional and compact body designs. Manifold Technical Data .. 3 connections include female swagelok tube fittings, pipe ends (NPT and ISO 228/1), and flanges (MSS SP-99) in 1/2 and 3/4 in.

2 And 12 mm sizes. Pressure-Temperature Ratings .. 3. V and VL Series Body Design 2-Valve manifolds .. 4 All 316 stainless steel. V Series 3-Valve manifolds .. 8 One-piece construction provides strength. Bonnet-to-Body Seal V and VB Series 5-Valve manifolds .. 11 Designed with 4:1 design factor. Metal-to-metal seal eliminates the need for O-ring seals. Testing .. 13. Cleaning and Packaging .. 13. Options .. 14. Mounting Kits .. 14. Maintenance Kits .. 14. Direct- and Remote-Mount manifolds Features .. 15. Materials of Construction .. 15. Traditional Body Pressure-Temperature Ratings .. 15. Low Fugitive Emissions .. 15 Safety Stop Pin Compact Body 316 stainless steel pin prevents VE Series Direct-Mount manifolds .. 16 detachment of the bonnet from the body due to vibration. 2-Valve Remote-Mount Design is vibration tested to Mounting Options manifolds .. 20 MIL STD 167 1, Sections 2 1/8 in. (54 mm) port center lines through for direct Instrument mounting with Instrument . Manifold .

3 Systems . Modular Instrumentation Systems flange connections. Remote mounting with female Internal Finish swagelok tube fitting and NPT. Features .. 21. Burr-free threads and internal connections. Materials of Construction .. 21 surfaces reduce leaks, promoting Pressure-Temperature Ratings .. 21 accurate transmitter readings. Low Fugitive Emissions .. 21. Flange Connections Instrument manifolds .. 22. Flange design meets the requirements of MSS SP-99. Purge Blocks .. 24 Standard flange seal is a fluorocarbon FKM O-ring. Accessories .. 25 Flange seals and flange bolts are included with Manifold . Instrument Manifold Systems Accessories .. 26. A packing adjustment may be required periodically to increase service life and to prevent leakage. valves that have not been cycled for a period of time may have a higher initial actuation torque. To increase service life, ensure proper valve performance, and prevent leakage, apply only as much torque as is required to achieve positive shutoff.

4 Instrument Manifold Systems 3. Valve Features The flow through a swagelok Manifold is controlled by a series On both designs, the stem packing is externally adjustable of stainless steel needle valves . Each valve has a specific in the open position. PTFE is the standard packing material;. function to block pressure, to bleed off pressure, or to optional Grafoil packing is available for high-temperature equalize pressure depending on its location on the Manifold . applications. The control of all these functions is shared by two needle valve designs a large-bonnet needle valve for Manifold Large- orifices of in. ( mm) and a small-bonnet needle valve Bonnet Valve for Manifold orifices of in. ( mm). Small- Bonnet Valve Stainless steel handle features Packing bolt permits a divot point stem packing adjustment. set screw to Packing nut permits stem resist loosening Rolled stem threads packing adjustment. due to vibration. enhance cycle life. PTFE stem packing seals the Hardened PTFE packing is below system fluid to atmosphere.

5 Stainless steel, stem threads to isolate nonrotating ball threads from system fluid. Rolled stem threads stem tip provides enhance cycle life. Safety back seating seals consistent in the fully open position, Safety back seating seals shutoff. providing a secondary in the fully open position, stem seal. providing a secondary stem seal. Technical Data Pressure-Temperature Ratings . Traditional Body manifolds ASME Class 2500. Material Group Orifice Size in. ( mm) for all 2-valve V series (isolation valve) Material Name 316 SS. in. ( mm) for all others Temperature Working Pressure 2-valve: to lb ( to kg) F ( C) psig (bar). 65 ( 53) to 100 (37) 6000 (413). Instrument . Weight Manifold . 3-valve: to lb ( to kg). Systems . 200 (93) 5160 (355). 5-valve: to lb ( to kg) 250 (121) 4910 (338). 300 (148) 4660 (321). 350 (176) 4470 (307). 400 (204) 4280 (294). Compact Body manifolds 450 (232) 4130 (284). 500 (260) 3980 (274). Vent valves in. ( mm). Orifice Size 550 (287) 3870 (266). Isolation valves in.

6 ( mm) 600 (315) 3760 (259). Block and bleed valves 650 (343) 3700 (254). to lb ( to kg) 700 (371) 3600 (248). Weight 750 (398) 3520 (242). Double block and bleed valves 800 (426) 3460 (238). to lb ( to kg). 850 (454) 3380 (232). 900 (482) 3280 (225). 950 (510) 3220 (221). 1000 (537) 3030 (208). 1050 (565) 3000 (206). 1100 (593) 2685 (184). 1150 (621) 2285 (157). 1200 (648) 1715 (118). Ratings based on optional Grafoil packing. Ratings limited to: 20 to 450 F ( 28 to 232 C) with standard fluorocarbon FKM flange seals. 450 F (232 C) with standard PTFE packing. 1000 F (537 C) with Grafoil packing and MSS flange end connection. 4 manifolds V and VL Series 2-Valve manifolds Materials of Construction Materials for pressure-containing wetted V Series parts are in compliance with ASME Traditional Body Compact Body Material Grade/ 1. Component ASTM Specification 1. 1 Handle 2. 2. 2 Set screw 4 3. 3 Packing bolt 316 SS/A479. 4 Packing nut 5. 8 6. 5 Upper gland 7. 6 Jam nut 316 SS/A276 8.

7 7 Lower gland 316 SS/A240 or A167. 9 12. 8 Packing PTFE/D1710 12 9. 9 Bonnet 316 SS/A479. 10a Stem 316 SS/A276. 10b Ball tip 10a 10a 316 SS/A479. 11 Body 12 Stop pin 316 SS/A479. Flange seals Fluorocarbon FKM 10b 11. (not shown) 10b Flange bolts 11. B8M (not shown). Fluorinated base with PTFE and tungsten Lubricants disulfide Hydrocarbon-based Wetted components listed in italics. Isolation valve handles of compact models are 10b blue enamel coated. 10a VL Series 12 9. Instrument . Manifold . Systems . 7. 8. 5. 4. 2. 1. 11. 9. 10b 8. 6. 10a 3. 12 1. 2. BV evlav-5. LV evlav-3. Instrument Manifold Systems 5. V and VL Series 2-Valve manifolds V Series 2-valve V, VE 3-valve VL. Instrument Side EV ,V evlav-2. Process Instrument Side Side Isolation Vent V evlav-5. Process Side 5-valve V 5-valve VB. Isolation Vent Allows for block and bleed (or calibration) of a gauge- or absolute-pressure transmitter or gauge Consists of one isolation valve and one vent valve End connections 1/2 in.

8 And 12 mm female swagelok . tube fitting; 1/2 in. female pipe (NPT); flange (MSS). Direct Instrument mount and remote mount 3-valve V 4-valve DP 4-valve DP. 3-valve V. 2-valve V, VE 3-valve VL traditional, VE compact VL Series Process Instrument Side Side Isolation 2-valve remote, 2 valve pressure purge block double purge 5-valve V 5-valve VB 5-valve VE. Isolation Instrument . Manifold . Systems . Designed for liquid level applications Consists of two isolation valves operating in parallel to shut off either one of the two process lines through the Manifold No equalizing passage through the Manifold End connections 1/2. 4-valve DPin. female pipe (NPT) to4-valve flangeDP 2-valve DP pressure Manifold Direct Instrument mount purge block double purge block seal pot 6 manifolds V and VL Series 2-Valve manifolds Ordering Information and Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. V Series Instrument manifolds with Flange Connections Side Top Front Vent ( ).

9 Valve Process Instrument Side Side Isolation valve G. open B D E ( ). Vent Instrument connection connection (2) mounting C A Process holes, ( ) open connection ( ) dia F. manifolds with Female swagelok Tube Fitting and Pipe Connections Top Side F Vent Front valve ( ). ( ). (2) mounting C. Process Instrument holes, Side Side ( ) dia Process connection Instrument G Isolation connection ( ) valve open D. B E. A. Vent open connection ( ). Instrument . Manifold . Systems . End Connections Dimensions, in. (mm). Ordering Process Instrument Vent Number A B C D E F G. 1/2 in. female swagelok tube fitting SS-V2 BFS8. (106) ( ) ( ) ( ) ( ) ( ) ( ). 1/2 in. female Flange (MSS) 1/4 in. female NPT SS-V2 BFS8-FL. swagelok tube fitting ( ) ( ) ( ) ( ) ( ) ( ) ( ). 12 mm female swagelok tube fitting SS-V2 BFS12MM. (106) ( ) ( ) ( ) ( ) ( ) ( ). 12 mm female Flange (MSS) 1/4 in. female NPT SS-V2 BFS12MM-FL. swagelok tube fitting ( ) ( ) ( ) ( ) ( ) ( ) ( ). 1/2 in. female NPT SS-V2BF8. ( ) ( ) ( ) ( ) ( ) ( ) ( ).

10 1/2 in. female NPT Flange (MSS) 1/4 in. female NPT SS-V2BF8-FL. ( ) ( ) ( ) ( ) ( ) ( ) ( ). Instrument Manifold Systems 7. V and VL Series 2-Valve manifolds Ordering Information and Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. V Series Side Front (102) ( ). Isolation valve ( ). open Top Instrument connection Process (158). connection open ( ) ( ). ( ). 1/4 in. female NPT. vent port Vent valve Inlet End Ordering Connection Number ( ). 1/2 in. male NPT SS-V2 NBM8-F8-11486. 3/4 in. male NPT SS-V2 NBM12-F8-11486. VL Series Top ( ). Isolation valve (2) mounting Side Front holes, ( ) dia Instrument (2) process Instrument . Process Side Manifold . ( ). Systems . connections Side ( ). ( ) ( ). ( ). (226) open ( ) ( ). (2) Instrument ( ) connections Isolation valve ( ). End Connections Ordering Process Instrument Number 1/2 in. female NPT Flange (MSS) SS-VL2 NBF8-FL. 8 manifolds V Series 3-Valve manifolds Materials of Construction Materials for pressure-containing wetted parts are in Traditional Body 1.