0502140 ORSCO Presentation - Dubois

1 Shelby Township, MIAutomatic lubrication SystemsORSCOS helby Township, MI GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain Guard Some customers still lubricate like control is not (MI) GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardBrush Type Delivery Systems: Traditional application method toreach the pin is not applied with doesn t clean wears collects methodology tends toover Old Fashioned GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardDeliverySystemSprayComponentORSCOOi l-Spray Systems: The Concept Systems:VS & VSR Series(OEM s - PLC)Series 170(standard)Series 175(Smart System NEW!)

2 Standard Spray Nozzles:SWN, SFN, STN(continuous)TPN, TFN, TCN(pulse) ORSCO solutions are a combination of a delivery system and a spray component. A vast number of options and possibilities are possible and designed with consideration of the customer s needs in GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardSeries 170 SystemORSCO Series 170 System(4) literreservoir withlow-level switchincomingair filter&systempressureswitchfixed-displac ement injectorsindicatorlightselectricalcontro l boxinjectorcontrol solenoidnozzle aircontrol solenoidpressure regulatorwith gage (nozzle air)

3 Systemparameters GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardAirAirAirSystem Air Pressure (65 - 120 PSI)OilAir/OilMixORSCO-- How it WorksSpray Nozzlexoil injectorxair pressureregulatorreservoirTimer/PLCC ontrolssolenoid valvesolenoid GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardThe T option timer controls the cycle rate of the injectors feedlinespray nozzlehighly-controlleddelivery of fluidSystem Functionby Componentnozzle airnozzle aircontrolregulated air pressure to spray nozzles controls the resulting spray pattern(control shown left)

4 GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardORSCOS eries 170 SystemSingle Network, Single Regulatormodel code: 170-A-1-T-S-08-0000-H-M-NC-C-Xsingle-net work GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardStandard Systems:Both systems only includefeed back for low oil leveland low incoming airpressure both outputscan signal a PLC for anappropriate require a minimum system air pressure of 65 PSI or bar to food industry typically requires a stainless steel 170 Oil Spray GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardSeries 170 System Single NetworkProduct Identification GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardBasic Nozzle

5 Types: Continuous or Pulse?PulsePulse--Spray NozzleSpray NozzleThe pulse spray nozzles are designed to provide a different capability than our continuous spray nozzles. With the check valve located at the tip of the nozzle, we create the best possible design to prevent dripping that is critical in some applications. This is especially critical when the nozzle placement is vertical and pointing downward. TPN, TFN, TCN Nozzle Familiesairair/oilmixContinuousContinuou s--Spray NozzleSpray NozzleThe continuous spray nozzles have the check valve in the nozzle body.

6 This allows for a greater metering distance and provide the capability of applying the smallest amounts of lubricant. The amount of oil being applied will determine the thickness of the oil on the inside of the bore of the nozzle tip going to the exit , SFN, STN Nozzle Familiesairoilair/oilmixThe black circle shown below is the check ball/valve in the spray Nozzles OptionsSome standard nozzles shown flow inside the nozzle tipfluid spray patterns shown in greenIn lineLow Profile120 Fan SprayCone Spray360 Fan Spraycross section of nozzle body & tip including the keeper assemblyWe also design custom nozzles specific for our customers applications where standard nozzles do not meet the customers GuardChain

7 GuardLubricants for IndustryLubricants for IndustryChain GuardChain Guard NC Fittings ShownIn Line IL DesignLow Profile LP DesignContinuous-Spray GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardVSR Series Systemnozzle airpressureregulatornozzle airpressure solenoidVS SeriesSysteminjector control solenoidDesigned for OEM s who have an existing PLC to control these systems, or similar Device-Net type controls!spray nozzles not shownStandard Product without Controlsfilter-regulator-pressure switchw/ low air feedbackset-up parameterson (4) liter reservoirlow GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardStandard Systems:VSR Series Systemsw/ Millennium Timer VSR Series SystemMillennium Timer OptionsOff Time AdjustmentP/N: MCT-00001 ( to 200 seconds) P/N: MPT-00001 ( to 5 seconds) P/N: MCT-00002 (4 to 400 seconds)optional controls with.

8 120 VAC,240 VAC, 24 VDCfor continuousapplications product option is for continuous spray systems only, and is a low cost method to control injector cycle rate. This set up allows the customer to send power to the unit, and it will deliver the amount of lubricant equal to the volume produced the injector size. Turning off the power, turns off the system. On-Time adjustment is approximately seconds Chain GuardLubricants for GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain Guard Air-Only VSR Series SystemVSR-P SeriesThis standard product derivative was designed for applications where customers either did not have the resource of electrical power, or applications where electricity was prohibited because of concerns about caustic environmental issues(explosions).

9 In applications where there is a great deal of air-born dust, or similar debris, there is a high potential for explosions. This system will function and deliver lubrication without the standard VS/VSR Series model code simply substitute a P for the field where you would normally input a voltage Regulator Configuration Shown (VSR-P Series) GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardSmart SystemsApproach- lube delivery volume changes dynamically with usually varies with respect to a customer input like drive motor amperage.

10 GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardSpraySystemDrive ChainDrivemotorVS SeriesSpray NozzlesPLC ControlsHorner PLC( ORSCO standard)outer loop (amperage monitoring)inner loop(line monitoring)PSIPSIS eries 300 closed inner & outer loop (transducer based)Series 250 closed inner & outer loop (pressure-switch based)Series 175 closed outer loop onlyairoilSmart Systems ApproachSeptember 8, 2004 GuardChain GuardLubricants for IndustryLubricants for IndustryChain GuardChain GuardPackagedSystems Approach- one part number for the complete system and spray nozzles.