1 2 3 EMC/ESD measures 4 SINUMERIK 840D/810D …

1 Valid forControlVersionSINUMERIK 840d / 810d powerline6 SINUMERIK 840DE/810DE powerline (export variant)6 DriveVersionSIMODRIVE 611 digital503/2006 EditionSINUMERIK 840d /810 DSIMODRIVE 611 digitalStart-Up GuideGeneral preparation 1 Structure 2 Settings, MPI/BTSS3 EMC/ESD measures4 Power-On and Power-Up5 Programming the control6 PLC description7 Alarm and message texts8 Axis/spindle test run9 Drive optimization10 Data back-up11 Replacing software and hardware12 HMI13 Miscellaneous 14 AbbreviationsAIndexSINUMERIK documentationKey to editionsThe editions listed below have appeared before this letters in the Note column indicate which status the previously published editions have. Identification of the status in the Notes column:ANew.

2 BUnchanged reprint with new order .. CRevised version with new edition .. EditionOrder 297-6AB20-0BP0 ATrademarksAll designations identified with the trademark note are registered trademarks of Siemens AG. The otherdesignations in this publications may be trademarks, the use of which by third parties for their ownpurposes may infringe the rights of the of liabilityWe have checked the content of the document to ensure that it conforms to the described hardware and soft-ware. Nevertheless, the possibility of differences cannot be totally excluded, so we are unable to guarantee thatit conforms totally. However, the information in this document is checked regularly and necessary correctionsare included in the subsequent Siemens AG 2006 Order no: 6FC5297-6AB20-0BP0 Siemens AG 2006 Subject to technical Siemens AG 2006 All Rights ReservedSINUMERIK 840d / 810d Start-Up Guide (IADC) 03/2006 EditionPrefaceThe SINUMERIK documentation is divided into three levels:SGeneral documentationSUser documentationSManufacturer/service documentationA monthly updated list of publications with the available language versions canbe found on the Internet at: the menu options Support Technical Documentation List ofPublications.

3 The Internet edition of the DOConCD the DOConWEB can be found at: about training courses and FAQs (frequently-asked questions) canbe found on the Internet at: , select the Support documentation is intended for use by start-up Start-Up Guide will enable the intended target group to test the product/system or plant and to bring it into service correctly and Start-Up Guide describes the functionality of the standard scope. Additionsor modifications made by the machine manufacturer will be documented by themachine functions not explained in this document may also run on the , no claims to these functions exist in the event of replacement the sake of clarity, this documentation does not contain all the detailed infor-mation about all types of the product, and also cannot take account of everypossible situation for installation, operation and of thedocumentationTarget groupBenefitsStandard scope03/2006iv Siemens AG 2006 All Rights ReservedSINUMERIK 840d / 810d Start-Up Guide (IADC) 03/2006 EditionIf you have any questions, please contact the following hotline:Europe and Africa time zones:A&D Technical SupportTel.

4 : +49 (0) 180 / 5050 222 Fax: +49 (0) 180 / 5050 223 Internet: : and Australia time zones:A&D Technical SupportTel.: +86 1064 719 990 Fax: +86 1064 747 474 Internet: : time zone:A&D Technical SupportTel.: +1 423 262 2522 Fax: +1 423 262 2289 Internet: : telephone numbers for technical advice can be found on theInternet: you have any questions about the documentation (suggestions or correc-tions), please send a fax or e-mail to the following address:Fax: +49 (0) 9131 / 98 63315E-Mail: form: see Feedback sheet at the end of this EU Declaration of Conformity about the EMC Directive can be found/obtainedSon the Internet: product/order number 15257461 Sfrom the responsible branch of the A&D MC Division of Siemens AGThe publication illustrates the structure of the control system and the interfacesto the individual components.

5 It also describes the procedure for starting upSINUMERIK 810d , and lists all the data, signals and PLC SupportQuestions aboutthis GuideSINUMERIKweb siteEU Declaration ofConformityObject of the bookPreface03/2006v Siemens AG 2006 All Rights ReservedSINUMERIK 840d / 810d Start-Up Guide (IADC) 03/2006 EditionUser-oriented activities such as the creation of part programs and controloperation procedures are described in detail in separate descriptions are likewise provided for the tasks to be performed by thetool manufacturer such as configuring, installation and PLC manual contains instructions that you must follow to ensure your own per-sonal safety and to avoid damage to property. The instructions that concernyour personal safety are indicated by a warning triangle. Instructions that con-cern only damage to property have no warning triangle.

6 The warnings labels areillustrated in descending order according to the level of risk.!Dangermeans that death or severe injury will occur if the specified precautionarymeasures are not taken.!Warningmeans that death or severe injury may occur if the specified precautionarymeasures are not taken.!Cautionwith warning triangle means that slight injury may occur if the specified precau-tionary measures are not a warning triangle means that damage to property may occur if thespecified precautionary measures are not that an unwanted result or state may occur if the specified instructionsare not several levels of risk apply, the warning instructions always indicate thehighest level. If a warning of personal injury is given in a warning notice with thewarning triangle, there may also be a warning about damage to property in thesame warning instructionsPreface03/2006vi Siemens AG 2006 All Rights ReservedSINUMERIK 840d / 810d Start-Up Guide (IADC) 03/2006 EditionThe associated device/system must only be set up and operated in conjunctionwith this documentation.

7 A device/system must only be brought into service andoperated by qualified personnel. Qualified personnel as specified in the safetyinstructions in this documentation are people who are authorized to bring intoservice, earth and identify devices, systems and power circuits in accordancewith the recognized safety note the following points:!WarningThe device must only be used for the purposes described in the catalog and inthe technical description, and then only in conjunction with non-Siemens devi-ces and components that are recommended or approved by Siemens. Correctand safe operation of the product requires it to have been transported, stored,installed and assembled correctly and carefully operated and Note symbol is displayed in this document to draw your attention to infor-mation relevant to the informationThe following notations and abbreviations are used in this documentation:SPLC interface signals > NST signal name (signal data)Examples: IS MMC CPU1 ready (DB10, ), the signal is stored in datablock 10, data byte 108, bit 2.

8 IS Feedrate override (DB31, .. DBB0), the signals are stored indata blocks 31 to 38, data block byte data > MD: NUMMER, MD_NAME (German designation)SSetting data > SD: NUMMER, SD_NAME (German designation)SThe character 8 means corresponds to .JQualifiedpersonnelUse as prescribedFurther notesNotationsPrefacevii Siemens AG 2006 All Rights ReservedSINUMERIK 840d / 810d Start-Up Guide (IADC) 03/2006 EditionContents1 General preparation1-13.. variants1-14.. 2 Structure2-17.. 3 Settings, MPI/BTSS3-19.. network rules for SINUMERIK 840D3-19.. equipment 3-21.. network rules for SINUMERIK 810D3-24.. default configuration for SINUMERIK 840D3-26.. default configuration for SINUMERIK 810D3-28.. from standard configuration3-30.. interface for customer s operating panel3-31.

9 Machine control panel3-32.. 20/50 .. with HMI Embedded/HMI Advanced for SINUMERIK with HMI Embedded/HMI Advanced for SINUMERIK 810D3-344 EMC and ESD Measures4-35.. suppression measures4-35.. measures4-36.. dissipation4-36.. 5 Power-On and Power-Up5-37.. order5-37.. controls and displays5-38.. controls and displays5-39.. and Power-Up5-40.. power-up5-44.. while Control power-up5-45.. of machine control panel (MSTT)5-46.. up the drives5-46.. Advanced BIOS setup5-47.. 03/2006viii Siemens AG 2006 All Rights ReservedSINUMERIK 840d / 810d Start-Up Guide (IADC) 03/2006 Edition6 Programming the control6-49.. and setting data6-49.. machine and setting data6-52.. level concept6-53.. levels for NC language commands (REDEF)6-55.. parameter areas for GUD blocks6-57.

10 Filter for machine data6-61.. and setting the display filter6-61.. of a start-up concept6-64.. data6-67.. settings6-67.. configuration6-71.. RAM6-73.. RAM6-73.. machine data6-76.. and spindles6-78.. of the axis configuration6-78.. configuration (VSA, SLM, HSA)6-82.. axis-specific setpoint/actual values6-85.. drive parameters (FDD, MSD)6-87.. settings for incremental measuring systems6-89.. settings for absolute measuring systems (EnDat interface) of the drive parameters6-95.. data6-99.. velocity matching6-102.. position control data6-103.. for axis6-108.. an axis6-113.. data6-115.. configuration6-117.. encoder matching6-118.. and setpoint matching for spindles6-120.. positioning6-122.. synchronization6-123.. monitoring6-125.