1100 SERIES - carlislecbf.com

1 1100 series . power BRAKE VALVE. TECHNICAL DATA. EXPERIENCED. GLOBAL. INNOVATIVE. 1100 series power BRAKE VALVE PRODUCT OVERVIEW. FEATURES. Precision engineered spool-spring combinations Fast response and low leakage for the most ensure smooth braking modulation throughout demanding applications pedal stroke Secondary staging for aggressive braking when Enclosed pedal return spring prevents needed binding for maximum reliability Positive stop prevents over pressuring for . Hardened steel components ensure long service increased safety life Compact size for simplified installation . Closed center spool design OPTIONS. Vertical and horizontal treadle actuator with Heavy or medium pedal force selection adjustable pedal angle and pedal travel SAE or metric porting Horizontally mounted suspended pedal actuator Staged pressure rise for precise control 90 porting orientation intervals for vertically Proximity switch for brake light activation or mounted valves transmission control 180 porting orientation intervals for Optional hydraulic pilot for safety override or horizontally mounted treadle valves proportional control FUNCTION.

2 Carlisle's 1100 series brake valves provide excellent pressure control up to 3500 psi (240 bar). With single and tandem styles available and backed by Carlisle's commitment to quality, these valves have been proven to deliver years of trouble free operation. Today these valves are used on numerous types of off- highway equipment ranging from industrial forklifts to off highway wheel loaders, agriculture and forestry. 2. 1100 series power BRAKE VALVE PRODUCT DRAWING & SPECIFICATIONS. PRODUCT ILLUSTRATION. Typical Section View (See Dual/ Tandem Circuit below). Plunger Protective bellow T1 tank Pedal return spring Pressure regulating springs P1 supply B1 brake T2 tank Regulating spool circuit 1. Regulating spool circuit 2. B2 brake P2 supply SPECIFICATIONS. Body material Ductile iron Maximum operating pressure 3500 PSI 241 bar Operating temperature range -40 to 200 F -40 to 93 C.

3 180 F (82 C) (consult Carlisle for application Max continuous operating temperature requiring higher temperature capacity). Fluid Compatibility Mineral Based + DOT fluid Single Treadle/Suspended lbs. kg Single 90 Degree Treadle lbs. kg Weight Tandem Treadle/Suspended lbs. kg Tandem 90 Degree Treadle lbs. kg adder for Hydraulic Pilot lbs. kg Filtration 17/15/13 per ISO 4406. 3. 1100 series power BRAKE VALVE PERFORMANCE & TECHNICAL DATA. HYDRAULIC CHARACTERISTICS. SCHEMATIC CHARACTERISTIC CURVE. Single Circuit Dual/ Tandem Circuit % Pedal Rotation Angle APPROXIMATE FLOW RATINGS. 3000. 2500. OUTPUT PRESSURE (PSI). 2000. 1500. 1000. 500. 0. 0 10 20 30 40 50. GALLONS PER MINUTE (GPM). HYDRAULIC CONNECTIONS. Port(description) SAE Per ISO 11926 Metric Per ISO 6149. P* (pressure) SAE 6 M14 X T* (tank) SAE 6 M14 X Px (pilot) SAE 4 M10 X 1.

4 B* (brake pressure) SAE 6 M14 X 4. 1100 series power BRAKE VALVE DIMENSIONAL PRODUCT DRAWINGS. DIMENSIONS. TREADLE PEDAL. *See table *. *. Code 'T'. SUSPENDED PEDAL (FIREWALL). *See table Code 'S'. 90 DEGREE PEDAL. *See table Pilot Px port Code '9'. 5. 1100 series power BRAKE VALVE TECHNICAL INFORMATION. NO PEDAL CODE MASTER CYLINDER OPTION. Code 'N'. PEDAL STYLE. Table Treadle/90 Deg Pedal Height (Y) Suspended Pedal, Pedal Height (Y). Pedal Set angle (X) degrees Imperial Units Metric Units Imperial Units Metric Units 35 40 45 *Set angle can be adjusted between 35 - 45 . Code 'B' Code 'F'. VALVE ORIENTATION. The 1100 series valve may be mounted in either a vertical or horizontal orientation on the mobile equipment. Please see valve and pedal mount options listed below. B Conventional, ports facing back of pedal F Ports facing front of pedal Regulated output ports PROXIMITY SWITCH WIRING DIAGRAM.

5 6. 1100 series power BRAKE VALVE ORDER CODE. MODEL CODES. *Note: Not all listed code combinations are attainable. 11 / . SERIES Type Hydraulic Port Regulated Regulated Staging Pedal Pedal Pilot Options Port Style Orientation Pressure 1 Pressure 2 Option Type Angle Actuation Option Code Description Code Description 01 Single N None 04 Dual Tandem H1 Single Hydraulic Code Description Code Description N None S SAE S Suspended M Metric T Treadle 9 90 Degree M Master Cylinder Code Description Code Description B Conventional, ports facing back of pedal F Ports facing front of pedal Code Description (PSI)** N None N No pedal 00 No Staging 35 35. xxx Start of staging at xxx pressure 40 40. 45 45. Code Description (PSI/ BAR)**. 025 250/ 17. 040 400/ 27. 055 550/ 37. 070 700/ 48. 080 800/ 55. 085 850/ 58. 100 1000/ 68.

6 115 1150/ 79. 120 1200/ 83. Code Description 130 1300/ 89. 145 1450/ 100 N No switch 150 1500/ 103 1 Pedal Proximity Switch**. 160 1600/ 110. 175 1750/ 120. 190 1900/ 131. 205 2050/ 141. 220 2200/ 151. *Actuation forces will be configured for minimal forces unless otherwise specified 235 2350/ 162 **Factory set at 2-70 start of pedal movement 250 2500/ 172 **For tandem valves, Pressure 1 = Pressure 2 (single valves only have pressure 1 setting). **Consult Carlisle engineering for staging pressure ORDERING CODE EXAMPLE: 1101-S-B-040/-45-T-35-N-1. 11 01 S B 040 / 45 T 35 N 1. SERIES Type Hydraulic Port Regulated Regulated Staging Pedal Pedal Pilot Options Port Style Orientation Pressure I Pressure II Option Type Angle Actuation Option Description: Single Brake Valve, SAE ports, ports facing back of pedal, staged pressures with first pressure limit 400psi, staging starting at 45% of stroke, treadle pedal set at 35 degrees, with pedal proximity switch 855-403-9083 | 6180 Cochran Rd | Solon, OH 44139 | | The information presented is for informational purposes and is representative of tests conducted at Carlisle Brake & Friction R&D testing facilities to standardized testing procedures under controlled conditions.

7 This information implies no warranty or guarantee of performance as actual values occurring in a particular system application may vary. Further information on performance is available by contacting Carlisle Brake & Friction. 2016 Carlisle. CBF 1100HV/2016 Hydraulic Actuation Product Tech Data Carlisle is a trademark of Carlisl