120/125 Series Drive Axles - Canada Wide Parts ...

1 PB-9396 Revised 10/08120/125 Series Drive Axles 1 TABLE OF CONTENTSPAGECARRIER FEATURES CARRIER CARRIER Parts 2 CARRIER FEATURES CHARTO riginal Part NumberReplacement Part NumberCommentsA34-3200-F-1488A6-3200-C-1 745 Standard differential, no thrust screwA30-3200-F-1488A7-3200-C-1745No-Spi n differential, no thrust screwA61-3200-P-1498A7-3200-E-1747 Main differential lock, no thrust screwA11-3200-K-1519A14-3200-G-1749 Standard differential, with thrust screw 3 DIFFERENTIAL CARRIERITEM - Drive pinionIncluded in KIT 2636140-X-12362 Washer - Drive pinion nut11229-A-26533, 4 Input yoke assembly1 See yoke chart4 Deflector - input yoke1 DEFR40-45 Oil seal - pinion brg.

2 Cage assembly1A-1205-D-19286 Cone - Drive pinion outer bearing1HM8048467 Cup - Drive pinion outer bearing1HM8048108 Capscrew - pinion bearing cage8MS-212040-29 Washer - pinion bearing cage81229-D-463210, 7, 13 Pinion bearing cage inch/.100 mm2203-K-848711 Shims - inch/.120 mmIncluded in KIT 2334 Use2203-L-8488bearing inch/.200 inch/.500 mmUse2803-S-251512 Spacers - pinion .242 mmIncluded in KIT 233522803-T-2516 bearing preload .243 mm2803-X-252013 Cup - Drive pinion inner bearing15543714 Cone - Drive pinion inner ratioUseA-39502-4 Drive gear, ratio1A-38990-415, 1, 2,pinion & ratioasA-38992-417nut ratioMotor Home ratioMX-120HR ApplicationsUseB-38992-1 ratio(Front Drive Steer)

3 1B-38996-2 ratioasB-39498-1 ratioreqdB-39382-1 683 4 DIFFERENTIAL CARRIERITEM - Drive pinion spigotAll others11228-H-580MX-120HR Applications11228-C-174517 Snap ring - pinion spigot bearingAll others11229-W-1167MX-120HR Applications11229-R-508818 Thrust screwUsed on 3200-K-1519 only141-X-137119 Jam nut140-X-1016 Std. mounting - Old styleA2-3200-F-148820 (1), 22, Differential carrier and cap assemblyDiff. lock - Old style1A2-3200-P-149823 Std. w/thrust screw - Old styleA2-3200-K-1519 Std. mounting - New styleA2-3200-C-1745 Diff.

4 Lock - New s tyleA2-3200-E-1747 Std. w/thrust screw - New styleA2-3200-G-1749HR w/thrust screwA2-3200-G-174921 Plug11229-C-151122 Capscrew - differential bearing cap4MS-216090-123 Washer - differential bearing cap41229-U-150324 Adjusting (small)12214-B-288 (large)12214-C-28925 Cotter pin - adjusting ring - adjusting ring - adjusting ring lock2 MWA-50828 Capscrew - adjusting ring lock2MS-208020-129 Cup - differential bearing - bearing cup12297-T-418030 Cone - differential bearing - differential bearing - differential bearing - gear to caseIncluded in KIT 26001240-X-123434 Washer - gear to caseIncluded in KIT 260012 MWA-51235 Capscrew - gear to caseIncluded in KIT 26001241-X-1331 , , ,Standard differential, , , & NoSPIN , , , Standard differential, , , & NoSPIN only1A-3235-B-218636, 42 Differential case , , , , ,Differential lock carriers , , , , , , , lock carriers , , (1) Not serviced separately.

5 5 DIFFERENTIAL CARRIERITEM , 37, 38, Differential , , ,39, 40, 41, and nest , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , washer - side gear21229-K-445738 Side gear - differential22234-E-109722234-L-12082223 4-V-111422234-U-111338 ANo - Spin assembly1A-3230-Q-10311A-3230-P-103039 Gear - differential pinion42233-Q-103142233-V-101042233-J-45 240 Thrust washer - differential pinion41229-Q-287741 Spider - differential13278-P-100413278-R-1006 13278-Z-10442 Capscrew - differential case1241-X-128442 AWasher - differential case121229-D-463243 Thread locking liquid12297-C-704944 Sensor - differential lock13237-W-116745 Locknut - sensor switch11227-P-1056(2) Old style carriers: 3200-F-1488, 3200-P-1498, 3200-K-1519, 3200-R-1526(3) New style carriers: 3200-C-1745, 3200-E-1747, 3200-G-1749 Std.

6 Diff. nest only - Old style (2)Hi-traction differential onlyStd. diff. nest only - New style (3)2"-38 "-34 spline2"-38 splineStd. diff. nest only - New style (3)Std. differential, less diff. lock -Std. differential with diff. lock "-34 "-34 spline2"-38 splineStd. differential, less diff. lock -Hi-Traction, less diff. lock "-34 splineStd. differential with diff. lock -2"-38 "-34 splineStd. diff. nest only - New style (3)Std. diff. nest only - Old style (2)Hi-traction differential only "-34 splineStd. diff. nest only - New style (3)Std. diff. nest only - Old style (2)Hi-traction or std. "-38 spline 6 DIFFERENTIAL CARRIERLOCK PARTSITEM fork13296-H-19013296-Y-119546 APin - roll243-X-100747 Spring - shift shaft12258-L-71412258-N-126248 Shift shaft12244-Z-5212244-R-100649 Tube - air cylinder13196-F-3250 Piston - main differential lock12230-N-17012230-D-101851O-ring - piston15-X-115352 Gasket - air cylinder cover12208-H-94412208-Q-100553 Capscrew - manual engaging141-X-133354 Cover - air cylinder13266-F-102013266-K-128255 Capscrew - air cylinder441-X-1364441-X-108056 Plug - air cylinder

7 Cover1MS-210016-157 Gasket - caging screw12208-L-100058 Washer - cover fastener4 MWA-50659 Roll pin - shift shaft143-X-100660 Clutch collar13107-H-60(2) Old style carriers: 3200-F-1488, 3200-P-1498, 3200-K-1519, 3200-R-1526(3) New style carriers: 3200-C-1745, 3200-E-1747, 3200-G-1749 Old style (2)New style (3)Old style (2)New style (3)Old style (2)New style (3)Old style (2)New style (3)Old style (2)New style (3)Old style (2)Old style only (2) -Integral on new style (3)Old style (2)New style (3)Old style (2)New style (3) 7 HOUSING ASSEMBLYITEM housing assemblySee bill of material1----62 Plugs - magnetic21250-E-47363 Oil seal assemblyDouble lip seal, " inner seal.

8 " inner - bearing inner wheelUse with 333-G-3517 hub23984 Use with 333-N-1782 hub23328765 Cup - bearing inner wheelUse with 333-G-3517 hub23920 Use with 333-N-1782 hub23346266 Cup - bearing outer wheelUse with 333-G-3517 hub2465 XUse with 333-N-1782 hub2392067 Cone - bearing outer wheelUse with 333-G-3517 hub2462 Use with 333-N-1782 hub2398268 Washer - bearing thrustUse with 333-G-3517 hub only21229-R-72069 Nut - inner wheel bearing adj. ( "-16)Use with 333-G-3517 hub21227-F-162 Nut - inner wheel bearing adj. ( "-16)Use with 333-N-1782 hub21227-U-51570 Washer - adjusting nutUse with 333-G-3517 hub21229-S-721 Use with 333-N-1782 hub21229-C-145970 ALockwasher11229-H-463671 Nut - outer jam ( "-16)Use with 333-G-3517 hub21227-F-162 Nut - outer jam ( "-16)Use with 333-N-1782 hub21227-D-44672 axle shaftSee shaft chart1----73 Gasket - silastic12297-A-702174 Washer - carrier to housing121229-C-151175 Capscrew - Short8S-2812-2carrier to housingLong4S-2822-2 8 axle SHAFTSNOTE: All shafts listed have.

9 No Puller Holes, No Lube Holes, Tapered HolesMERITORMERITORBODYSPLINESPLINE FLANGE NUMBER HOLEBOLTPART (Inches)HOLES(Inches) - - - - - - - " ( mm) - 34 SPLINE SIZE, HUB SIZE "SERVICEPRODUTION"A""B""C""D""E""F"NUMBE RNUMBERTYPED imensions - Inches (mm) ( )( )( )( )( )( ) 9 END " ( mm) - 34 SPLINE SIZE, HUB SIZE " SERVICEPRODUTION"A""B""C""D""E"NUMBERNUM BERTYPESERIESD imensions - Inches (mm) ( )( )( )( )( ) Easy( )( )( )( )( ) ( )( )( )( )( ) ( )( )( )( ) ( )( )( )( ) ( )( )( )( ) Round( )( )( )( ) Bearing( )( )( )( ) 10 DIFFERENTIAL CARRIER KITSKIT 1846 ITEMPART - thrust side gear2"-38 Spline nest. New22234-U-11132 Side gear - main differentialstyle only: 3200-C-1745,33278-R-10061 Spider - main differential3200-E-1747,42233-V-10104 Gear - pinion, main - thrust pinionKIT 1847 ITEMPART - thrust side "-34 Spline gear - main differentialNew style only:33278-R-10061 Spider - main differential3200-C-1745,42233-V-10104 Gear - pinion, main differential3200-E-1747,51229-R-30084 Washer - thrust 2600 ITEMPART - gear to case2 MWA-51212 Washer - gear to case340-X-123412 Nut - self locking, gear to caseKIT 2319 ITEMPART gear - main differentialStandard diff.

10 Nest - thrust side gear33278-Z-1041 Spider - main differential42233-Q-10314 Gear - pinion, main differential51299-Q-28774 Washer - thrust pinionKIT 2726 ITEMPART gear - main differentialHi-Traction diff. nest - thrust side gear33278-Z-1041 Spider - main differential42233-J-4524 Gear - pinion, main differential51299-Q-28774 Washer - thrust pinionKIT 2333 ITEMPART gear - main differential21229-K-44572 Washer - thrust side gear32233-Q-10314 Gear - pinion, main differential41299-Q-28774 Washer - thrust pinionKIT 2334 ITEMPART - pinion cage .008" (.200 mm)22203-L-84882 Shim - pinion cage .005" (.125 mm)32203-K-84874 Shim - pinion cage .004" (.100 mm)42203-C-87911 Shim - pinion cage .020" (.500 mm) 11 DIFFERENTIAL CARRIER KITSKIT 2335 ITEMPART - pinion bearing preload.