150cc 2 WHEEL DRIVE LIGHT UTILITY VEHICLE

1 150cc 2 WHEEL DRIVE LIGHT UTILITY VEHICLEILLUSTRATED PARTS LIST800-643-7332 SERIES LUTVWITH 150cc ENGINE200 Series LUTV 14855R4pub. 04/29/2016 SECTION 1 CYLINDER HEAD ASSEMBLY .. 1 SECTION 2 CYLINDER .. 2 SECTION 3 ENGINE CRANKCASE .. 3 SECTION 4 TRANSMISSION .. 4 SECTION 5 CVT COVER .. 5 SECTION 6 OUTER CRANKCASE ASSEMBLY .. 6 SECTION 7 PISTON / CRANK / CONNECTING 7 SECTION 8 CAMSHAFT ASSEMBLY .. 8 SECTION 9 OIL PUMP ASSEMBLY .. 9 SECTION 10 DRIVEN PULLEY & CLUTCH .. 10 SECTION 11 ENGINE ELECTRICAL .. 11 SECTION 12 ELECTRIC 12 SECTION 13 DRIVER PULLEY .. 13 SECTION 14 OIL COOLER .. 14 SECTION 15 FAN COVER / SHROUD ASSEMBLY.

2 15 SECTION 16 CARBURETOR .. 16 SECTION 17 FRAME GROUP .. 17,19 SECTION 18 STEERING & 20 SECTION 19 FRONT SUSPENSION .. 21 SECTION 20 BED / TAILGATE .. 22 SECTION 21 UPPER SWINGARM 23 SECTION 22 ENGINE / MUFFLER / AIR CLEANER .. 24 SECTION 23 LOWER SWINGARM ASSEMBLY .. 25 SECTION 24 REAR 26 SECTION 25 ELECTRICAL .. 27 SECTION 26 WARNING LABELS .. 28 TABLE OF CONTENTS200 Series LUTV 14855R4pub. 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of SERIES LUTV SECTION 1 CYLINDER HEAD ASSEMBLY1 2 3 4 5 6 7 8 9 13 11 12 15 14 14 10 13 24 23 22 21 20 19 19 23 22 21 20 18 16 17 Ref# Part# Description Qty1 14254 HEAD, CYLINDER - 150cc 12 50304 SPARK PLUG (CR7 HSA)

3 13 14255 GASKET, CYL HEAD - 150cc 14 14256 GASKET, CARB INSULATOR - 150cc 15 14257 INSULATOR, CARB - 150cc 16 14258 MANIFOLD, INTAKE - 150cc 17 14259 CLAMP, CARB HOSE - 150cc 18 14260 GASKET, VALVE COVER - 150cc 19 14261 O-RING, M27 X 2 RUBBER - 150cc 110 14262 TUBE, BREATHER - 150cc 111 14263 STUD, M6 X X 18 212 14264 STUD, M6 X X 50 2 Ref# Part# Description Qty13 50003 BOLT, M6 x x 25 HHF 414 50024 NUT, M6 x HEX FLANGE 215 14265 COVER, VALVE - 150cc 116 14266 PIN, M10 X 16 DOWEL 217 50087 BOLT FLANGE SH 6 X 100 218 14267 VALVE, INTAKE - 150cc 119 14268 SEAL, VALVE STEM - 150cc 220 14269 SEAT, VALVE SPRING OUTER - 150cc 221 14270 SPRING, OUTER AND INNER VALVE - 150cc 222 14271 RETAINER, VALVE SPRING - 150cc 223 14272 KEEPER, VALVE SPRING - 150cc 424 14273 VALVE, EXHAUST - 150cc 1200 Series LUTV 14855R4pub.

4 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of # Part # Description Qty1 14317 CYLINDER - 150cc 12 14582 GASKET, CYLINDER BASE - 150cc 13 50032 BOLT FLANGE SH 6 X 22 24 14266 PIN, M10 X 16 DOWEL 25 14276 TENSIONER, CAM CHAIN - 150cc 16 14275 GASKET, CAM CHAIN TENSIONER - 150cc 17 14274 ASM, CAM CHAIN TENSIONER - 150cc 1200 SERIES LUTV SECTION 2 CYLINDER200 Series LUTV 14855R4pub. 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of SERIES LUTV SECTION 3 ENGINE CRANKCASERef# Part# Description Qty1 14277 (OUT OF STOCK)* HOUSING, CRANKCASE RH 12 14278 BUSHING, ENGINE HANGER - 150cc 23 14279 GASKET, CRANKCASE - 150cc 14 14280 HOUSING, CRANKCASE LH - 150cc 15 14558 GROMMET 16 14281 BOLT, M10 X X 15 FHCS ZN 17 14282 WASHER, X 18 X FLAT 18 14283 COVER, SMALL LEFT - 150cc 19 14284 O-RING, M108 X 2 110 14559 PIN 111 14285 O-RING, M6 X 212 50104 OIL SEAL X 30 X 5 113 14286 BOLT, M6 X X 18 FHCS ZN 4 Ref# Part# Description Qty14 14287 PIN, M10 X 14 DOWEL 215 14288 BOLT, M12 X SPECIAL - 150cc 116 14690 WASHER, M12 DAC 217 14290 SEAL, M20 X 32 X 6 218 14883 GUIDE.

5 CAM CHAIN - 150cc 119 50016 PIN DOWEL SPECIAL 8 X 14 220 14291 STUD, M8 X X 221 14292 STUD, M8 X X 222 14293 WASHER, M8 FLAT ZN 423 14294 NUT, M8 X FLANGE HEAD 424 14295 BOLT, M6 X X 50 FHCS ZN 225 14501 SPACER, OIL - 150cc 126 14296 BOLT, M6 X X 12 FHCS ZN 2* ASW determined that it is more cost effective due to labor to replace the entire engine if this part is needed. Once this determination was made, ASW stopped ordering this part as a replacement item and are now sold Series LUTV 14855R4pub. 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of SERIES LUTV SECTION 4 TRANSMISSIONRef# Part# Description Qty1 14297 HOUSING, OUTER TRANSMISSION - 150cc 12 14298 GEAR, PRI DRIVE - 150cc 13 14299 GEAR, SEC DRIVE - 150cc 14 14300 ASM, SHIFT GEAR CLUSTER D/N/R - 150cc 15 14841 GEAR, FINAL DRIVE SHAFT - 150cc 16 14302 ASM, SHIFT SELECTOR - 150cc 17 14303 PAWL, SHIFT SELECTOR - 150cc 18 14304 ROD, SHIFT PAWL - 150cc 19 14305 SHAFT, SHIFTER CAM - 150cc 110 14306 GASKET, TRANSMISSION CASE - 150cc 111 14307 TUBE, TRANSMISSION VENT - 150cc 112 14308 NIPPLE, VENT TUBE - 150cc LARGE 113 14309 BALL.

6 SHIFT INDENT - 150cc 114 14310 SPRING, SHIFT INDENT - 150cc 115 14311 GASKET, SHIFT INDENT - 150cc 116 14312 BOLT, SHIFT INDENT - 150cc 117 14502 NIPPLE, VENT TUBE - 150cc SMALL 118 14313 BOLT, DRAIN/FILL PLUG - 150cc 219 14314 GASKET, TRANS DRAIN PLUG - 150cc 2 Ref# Part# Description Qty20 14296 BOLT, M6 X X 12 FHCS ZN 221 14315 WASHER, M6 FLAT 222 14287 PIN, M10 X 14 DOWEL 223 14316 SPACER, M15 INNER GEAR - 150cc 124 14149 BEARING, OUTER - 6202-Z 125 50102 BEARING BALL RADIAL 6203 126 14146 BEARING, INNER - 6204-Z 127 14106 CIRCLIP, M20 128 14503 BEARING, 6302 15 X 42 X 13 129 14504 BEARING, RNA4905 30 X 42 X 17 130 14505 BUSHING, SHOCK ABSORBING - 150cc 231 14318 SEAL, M30 X 40 X 6 132 14598 BEARING, SEALED 6205 - 150cc 133 14511 WASHER, M22 X 31 X FLAT 134 14319 CIRCLIP, M25 135 14320 CIRCLIP, M52 136 14321 CLAMP, WIRE - 150cc 137 14235 BOLT, M6 X X 40 FHCS ZN 1038 14597 OIL SEAL, SHIFTER CAM - 150cc 1200 Series LUTV 14855R4pub.

7 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of SERIES LUTV SECTION 5 CVT COVERRef# Part# Description Qty1 14323 COVER, CVT - 150cc 12 14507 BRACKET, EXHAUST - 150cc 13 14324 NUT, M12 X LOCKING FLANGE ZN 14 14508 BEARING, 6200 10 X 30 X 9 25 14325 GASKET, CVT COVER - 150cc 16 14235 BOLT, M6 X X 40 FHCS ZN 87 14322 SNORKEL, CVT - 150cc 18 14322 SNORKEL, CVT - 150cc 19 14509 CLAMP, SNORKEL - 150cc 2200 Series LUTV 14855R4pub. 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of SERIES LUTV SECTION 6 OUTER CRANKCASE ASSEMBLYRef# Part# Description Qty1 14326 COVER, OUTER CRANKCASE RH - 150cc 12 14327 GASKET, OUTER CRANKCASE - 150cc 13 14328 CAP, OIL DRAIN - 150cc 14 14329 SCREEN, OIL FILTER - 150cc 15 14330 SPRING, OIL FILTER SCREEN - 150cc 16 14331 DIPSTICK, OIL FILL - 150cc 17 14332 CLAMP, AC GENERATOR - 150cc 18 14333 SEAL, X 30 X 5 OIL 19 14334 O-RING, X 3 110 14335 O-RING, M18 X 3 111 50016 PIN DOWEL SPECIAL 8 X 14 212 14336 BOLT, M6 X X 28 FHCS ZN 113 14337 BOLT, M6 X X 95 FHCS ZN 414 14338 BOLT.

8 M6 X X 100 FHCS ZN 115 14339 BOLT, M6 X X 110 FHCS ZN 216 14340 BOLT, M6 X X 35 FHCS ZN 117 14341 BOLT, M6 X X 20 FHCS ZN 218 14296 BOLT, M6 X X 12 FHCS ZN 2200 Series LUTV 14855R4pub. 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of SERIES LUTV SECTION 7 PISTON, CRANK AND CONNECTING RODRef# Part# Description Qty1 N/A ASM, CRANK - CONNECTING ROD - 150cc 12 14324 NUT, M12 X LOCKING FLANGE ZN 13 14510 NUT, M22 X SPANNING - 150cc 14 14511 WASHER, M22 X 31 X FLAT 15 14344 GEAR, KICK DRIVE - 150cc 16 14690 WASHER, M12 DAC 17 14324 NUT, M12 X LOCKING FLANGE ZN 18 14512 KEY, WOODRUFF M4 X 14 19 14345 CLIP, PISTON RETAINING - 150cc 210 14346 PIN, PISTON WRIST - 150cc 111 14347 PISTON - 150cc 112 14348 KIT, PISTON RING - 150cc 1200 Series LUTV 14855R4pub.

9 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of SERIES LUTV SECTION 8 CAMSHAFT ASSEMBLYRef# Part# Description Qty1 14513 NUT, M5 X HEX 22 14349 SCREW, TAPPET ADJ - 150cc 23 14350 ARM, VALVE ROCKER - 150cc 24 14351 SHAFT, EXHAUST ROCKER ARM - 150cc 15 14352 CHAIN, CAMSHAFT - 150cc 16 14353 CAMSHAFT - 150cc 17 14354 SHAFT, INTAKE ROCKER ARM - 150cc 18 14355 PLATE, STOP - 150cc 19 14266 PIN, M10 X 16 DOWEL 210 14356 CAP, CAMSHAFT BRG - 150cc 1200 Series LUTV 14855R4pub. 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of SERIES LUTV SECTION 9 OIL PUMP ASSEMBLYRef# Part# Description Qty1 14357 CHAIN, OIL PUMP - 150cc 12 14358 NUT, M6 X HEX FLANGE 13 14359 SPROCKET, OIL PUMP - 150cc 14 14360 BOLT, M6 X X 30 FHCS ZN 25 14361 ASM, OIL PUMP - 150cc 1200 Series LUTV 14855R4pub.

10 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of SERIES LUTV SECTION 10 DRIVEN PULLEY & CLUTCHRef# Part# Description Qty1 14362 ASM, OUTER CLUTCH - 150cc 12 14363 BELT, CVT - 150cc 13 14364 ASM, DRIVEN PULLEY - 150cc 14 15164 NUT, LF THIN 1200 Series LUTV 14855R4pub. 04/29/2016 NOTE: parts denoted as left or right hand are from driver s point of SERIES LUTV SECTION 11 ENGINE ELECTRICALRef# Part# Description Qty1 14365 MAGNETO - 150cc 1*1a 15120 MAGNETO, 150cc HO 12 14366 FLYWHEEL - 150cc 13 14367 FAN, COOLING - 150cc 14 14368 BOLT, M6 X X 15 FHCS ZN 4* 2011 and newer models200 Series LUTV 14855R4pub.