1600XP/1600XPi SERIES - Toshiba

1 UNINTERRUPTIBLE POWER SYSTEM (UPS)Part # 60616-0013 January 2016 Manufactured in the USA Copyright 2016 Toshiba International Corporation All rights SERIESINSTALLATION AND OPERATION MANUALSINGLE PHASE - KVA1600 XPi1600 XPb1600XP/XPi SERIES UPS Installation and Operation Manual 60616-0131600XP/XPi SERIES UPS Installation and Operation Manual 60616-013 Product Use and warranty RestrictionsThe Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss of human life or bodily injury (Unintended Usage). Unintended Usage includes atomic energy control instruments, airplane or spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments, life-support equipment, all types of safety devices, etc.

2 Unintended Usage of Toshiba products listed in this document shall be made at the customer s own INFORM A Toshiba INTERNATIONAL CORPORATION REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance. Should further information be required or if problems arise which are not covered sufficiently, contact your Toshiba sales contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation UPS Division. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation UPS Division and any statements contained herein DO NOT create new warranties or modify the existing electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the UL/CUL listing.

3 Unauthorized modifications can also result in personal injury, loss of life, or destruction of the PERSONNEL ONLYQ ualified Personnel are those who have the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and have received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements). 1600xp /XPi SERIES UPS Installation and Operation Manual 60616-013 UNINTERRUPTIBLE POWER SYSTEM (UPS)Please complete the following information and retain for your otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see Toshiba International Corporation bill of lading).Unless otherwise specified, the warranty period for a UPS battery is 24 months from the shipment date (see Toshiba International Corporation bill of lading).JOB NUMBERMODEL NUMBERSERIAL NUMBERAPPLICATIONSHIPMENT DATEINSTALLATION DATEINSPECTED BY1600XP/XPi SERIES UPS Installation and Operation Manual 60616-013 PurposeThis manual provides information on how to safely install your Toshiba International Corporation power electronics product.

4 This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English customary International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual is copyrighted.

5 No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation. Copyright 2016 Toshiba International CorporationAll rights in the Customer Support CenterContact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System (UPS). Toshiba Customer Support Center 8 to 5 (CST) Monday through FridayUSA Toll Free (877) 867-8773 Field Service Tech SupportUSA Toll Free (855) 803-7087 Pre-sales Application SupportFax (713) 896-5212 Email: may also contact Toshiba by writing to: Toshiba International CorporationSocial Infrastructure Systems GroupPower Electronics Division - UPS13131 West Little York RoadHouston, Texas 77041-9990 Attn: 1600xp /1600 XPi Product ManagerFor further information on Toshiba products and services, please visit our website at: SERIES UPS Installation and Operation Manual 60616-013 This Page intentionally Left SERIES UPS Installation and Operation Manual 60616-013 Table of Contents1.

6 General Safety Instructions .. Symbols .. Signal Words .. Regulatory Compliance Statement ..22. Equipment Warning Labels ..33. Important Safety Instructions .. Qualified Personnel Only ..64. Inspection/Storage/Disposal .. Inspection .. Unpacking .. Storage .. Disposal ..75. Installation Precautions ..86. Conductor Routing and Grounding ..107. Operating Precautions ..108. UPS Connections .. Terminal Block - 208/240 VIN, 120/280/240 VOUT .. Terminal Block - 240 VIN, 100/200 VOUT .. EPO and Remote Cable Size and Tightening Torque .. Battery Cabinet Connections ..149. Product Description .. Application and Use .. Output Power Power Operating Modes .. Static-Bypass (Stop operation) .. On-Line (Run operation) .. Battery Backup (On batteries) .. EPO (Emergency Power Off) Function .. Battery Backup Time and Discharge Process .. Battery Low Voltage Tolerances .. Battery Recharging .. Battery Test ..2011. Operating the UPS.

7 Initial Startup (First Power-Up) .. Battery Parameter Settings ..21ii1600XP/XPi SERIES UPS Installation and Operation Manual Starting the UPS (Normal) .. Stopping the UPS ..2312. Display and Keys .. Front Panel Layout .. Display Manual Controls ..2413. LCD Touchscreen Layout .. Startup Display .. Operating Keys .. Status Indicators .. Light Emitting Diodes (LED) ..2714. Touchscreen Menu Tree .. Front Panel Layout .. Keypad Controls .. Screen: Security Passwords & Keypad .. Forget/Reset Password ..3115. Screen Tab: Main ..3216. Screen Tab: Monitor .. Battery Mimic Display (BAT) .. Audible Alarm Functions ..3717. Screen Tab: Settings .. Changing UPS Parameter Settings .. Settings Parameters .. Recalibrate the Touchscreen ..4218. Screen Tab: Records ..4319. Communication Interfaces .. Remote Contacts .. UPS LAN Shutdown Signal Operation .. RS-232C .. RemotEye Network Card .. (Optional) EMD ..4720. Optional MB (Maintenance Bypass) Units.

8 Internal Maintenance Bypass .. (Optional) External Maintenance Bypass ..4921. Optional TVSS (Transient Voltage Surge Suppressor) ..5022. External Battery Cabinet Connections ..5123. Optional Receptacle Panel Installation Instructions ..5224. UPS Protection UPS Protection Devices .. UPS Protection Devices Fault Response .. System Fault Messages ..55iii1600XP/XPi SERIES UPS Installation and Operation Manual System Warning Messages .. System Mode Messages .. System Status Messages ..5825. Preventive Maintenance/Parts Replacement .. Preventive Maintenance .. Cleaning the Touchscreen .. Battery Pack Replacement .. Part Replacement ..6226. External Layouts/Dimensions/Shipping Weights .. Electrical Conduit Knock-out Data .. Unit and Shipping Weights .. Dimensional Data .. External Layout ..64 Appendix A: 1600xp /1600 XPi Specifications ..A1 Standard Model: 10 kVA ..A1 Standard Models: 14 22 kVA ..A4 Appendix B: 1600xp /1600 XPi Command Parameter Table.

9 B-1 Appendix C: 1600xp /1600 XPi Dimensions and Weights .. 6 kVA Dimensions .. 6 kVA Dimensions (w/ Optional MBS) ..C28 10 kVA Dimensions ..C314 22 kVA Dimensions (w/ Optional MBS) ..C4 Appendix D: Battery Backup Tables (Internal & External Battery Cabinets) UH3G2L036C61T / H3BG2L036C61T ..D16kVA UH3G2L060C61T / H3BG2L060C61T ..D38kVA UH3G2L080C61T / H3BG2L080C61T ..D510kVA UH3G2L100C61T / H3BG2L100C61T ..D714kVA UH3G2L140C61T / H3BG2L140C61T ..D918kVA UH3G2L180C61T / H3BG2L180C61T ..D1122kVA UH3G2L220C61T / H3BG2L220C61T ..D13 Appendix E: External Battery Cabinets (Matching) - Outlines ..E1 Appendix F: External Battery Cabinets (Non-Matching) .. Estimated Battery Cabinet Outlines ..F2 Index ..I-1iv1600XP/XPi SERIES UPS Installation and Operation Manual 60616-01311600XP/XPi SERIES UPS Installation and Operation Manual 60616-0131. General Safety InstructionsDO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual.

10 SymbolsThe symbols listed below are used throughout this manual. When symbols are used in this manual they will include important safety information that must be carefully Alert Symbol indicates that a potential personal injury hazard exists. Prohibited Symbol indicates DO NOT take action. Mandatory Symbol indicates that the following instruction is Symbol indicates the location of the equipment grounding Voltage & Shock Hazard Symbol indicates parts inside may cause electric Hazard Symbol indicates parts may SERIES UPS Installation and Operation Manual Signal WordsThe signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and NOTICE are used in this manual they will include important safety information that must be carefully Regulatory Compliance StatementFCC Class A NoticeThis equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.