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1996 SeaDoo GTX (5640) Parts Catalog

GTX 03 / 96219 300 230A1 GTX5640 Page blanche A1 SCP-9606 Parts CATALOGCATALOGUE DE PI CES19965640 GTXuWARNING : For user safety, Rotax enginesdesigned for watercrafts must not be used topower products other than Sea-Doo Inc. and its subsidiaries denies any responsibility for any usage other than the that do not follow this practice may be financially liable should injury Inc. reserves the right at any time to discontinue or change specifications, designs,features, models or equipment without incurring : Pour la s curit des utilisa-teurs, les moteurs Rotax con us pour les motoma-rines ne doivent pas tre utilis s pour des fins autresque de faire fonctionner les motomarines Inc. et ses filiales se d gagent de toute responsabilit pouvant d couler des utilisations autresque celle concessionnaires qui ne se conforment pas cet avis peuvent tre tenus responsables financi rementadvenant des Inc.

5640 GTX – 03 / 96 219 300 230 A2 GTX 5640 PARTS CATALOG The illustrations figuring in this parts catalog show typical construction …

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Transcription of 1996 SeaDoo GTX (5640) Parts Catalog

1 GTX 03 / 96219 300 230A1 GTX5640 Page blanche A1 SCP-9606 Parts CATALOGCATALOGUE DE PI CES19965640 GTXuWARNING : For user safety, Rotax enginesdesigned for watercrafts must not be used topower products other than Sea-Doo Inc. and its subsidiaries denies any responsibility for any usage other than the that do not follow this practice may be financially liable should injury Inc. reserves the right at any time to discontinue or change specifications, designs,features, models or equipment without incurring : Pour la s curit des utilisa-teurs, les moteurs Rotax con us pour les motoma-rines ne doivent pas tre utilis s pour des fins autresque de faire fonctionner les motomarines Inc. et ses filiales se d gagent de toute responsabilit pouvant d couler des utilisations autresque celle concessionnaires qui ne se conforment pas cet avis peuvent tre tenus responsables financi rementadvenant des Inc.

2 Se r serve le droit d effectuer des changements dans le dessin et les caract ristiques deses v hicules et / ou d y effectuer des apports ou des am liorations, cela sans s engager d aucune fa on effectuer lesdites op rations sur les v hicules d j fabriqu GTX 03 / 96219 300 230A2 GTX5640 Parts CATALOGThe illustrations figuring in this Parts Catalog show typical construction of the different assemblies and, in all cases, may notreproduce the full detail or exact shape of the Parts shown. However, they represent Parts wich have the same or USED IN THIS Catalog @- In Quantity column means Use as Required .Opt - In Quantity column means Optional .N- In Numerical column means New Parts .Page blanche A2 Sea-Doo ModelMod le Sea-DooGTXCATALOGUE DE PI CESLes illustrations contenues dans ce catalogue indiquent la disposition des pi ces les unes par rapport aux autres.

3 Il estdonc possible qu elles ne rendent pas compte de la forme exacte de ces pi ces ainsi que de leurs d tails de illustrations ont pour but d identifier des pi ces qui remplissent la m me fonction ou une fonction UTILIS S DANS CE CATALOGUEV ehicle CodificationCode du v hicule5640 CaburetorCarburateurPTO / MAG270 500 285/270 500 284 Rotax Engine TypeType de moteur Rotax 787 (270 000 203)@- Dans la colonne Quantit signifie Au besoin .Opt - Dans la colonne Quantit signifie En option .N- Dans la colonne Num rique signifie Nouvelle pi ce . GTX 03 / 96219 300 230A3 GTX5640 Page Blanche A3- Fuel Tank and Cap (B10)- Fuel Filter and Valve (B10)- Fuel Filter Bracket (B10)- Choke Cable (B11)- Air Silencer (B12)- Carburator (C1,C2)TABLE OF CONTENTS- Crankcase (A5)- Crankshaft, Pistons (A6)- Cylinder, Exhaust Manifold (A7,A8)- Magneto and Oil Pump (A9, A10)- Injection Cable (A10)- Starter (A11)- Engine Support (A12,B1)- Electrical Box (B2,B3)- Battery (B5)- Rear Electrical Box (B4,B5)- Electrical Accessories (B6,B7)- Tuned Pipe and Muffler (A12,B1)- Pressure Regulator (B8)- Cooling System (B8)- Oil Tank and Cap (B9)- Oil Lines (B9)- Oil Level Sensor (B9)- Oil Filter (B9)- Steering Handle and Support (C8 C9)- Throttle Cable (C8 C9)- Steering Cable (C8 C9)- Throttle Handle (C8 C9)- Left Handle Housing (C8 C9)- Latch Stud (C10)- Drive Shaft (C3)

4 - Flywheel Guard (C3)- Impeller, Housing and Shaft (C4, C5)- Pump Support (C4, C5)- Steering Nozzle (C4,C5)- Venturi and Shoe (C4,C5)- Speed Sensor (C5)- Reverse (C6,C7)- Rear Seat (C11)- Front Seat (C11)- Latches (C11)- Storage Cover (C12,D1)- Storage and Extinguisher Housing (C12, D1)- Hinges and Latches (C12,D1)- Tools Kit (D1)- Temperature Sensor (D1)- Accessories (D7,D8)SteeringC8 C10 Seats (EngineCover)C11- Grab Handle and Sponsons (D2,D3)- Screen Bailers and Vent Tubes (D2,D3)- Bow eye and Studs and Bridges (D2,D3)- Carpet and Bumber (D4, D5)- Drain Plug (D4, D5)- Gloves Box (D4,D5)- Rear Tray (D4)- Decals (D6)Drive and PropulsionSystemC3 C7 BodyD2 D6 Front StorageCompartimentC12, D1 Cooling SystemB8 Oil SystemB9 Fuel SystemB10 C2 Exhaust SystemA12,B1 Electrical SystemB2 B7 Engine andComponentsA5 B1- Service and Warranty Printed Matters (D9 D12)Service and WarrantyPrinted MattersD9 D12 AccessoriesD7, GTX 03 / 96219 300 230A4 GTX5640 TABLE DES MATI RES- Carter (A5)- Vilebrequin, pistons (A6)- Cylindre, collecteur d' chap.

5 (A7,A8)- C ble d'injection d'huile (A10)- Magn to et pompe l'huile (A9,A10)- D marreur (A11)- Support de moteur (A12,B1)- Bo te lectrique (B2 B3)- Batterie (B5)- Bo te lectrique arri re (B4,B5)- Accessoires lectriques (B6,B7)- Tuyau d' chap. et silencieux (A12,B1)Syst me lectriqueB2 B7- R servoir essence et bouchon (B10)- Filtre et soupape essence (B10)- Support du filtre essence (B10)- C ble d' trangleur (B11)- Silencieux d'admission (B12)- Carburateur (C1, C2)- R gulateur de pression (B8)- Syst me de refroidissement (B8)- Conduits d'huile (B9)- R servoir d'huile (B9)- Bouchon (B9)- Contacteur du niveau d'huile (B9)- Filtre l'huile (B9)- C ble de vitesse (C8,C9)- C ble de direction (C8, C9)- Manette d'acc l ration (C8, C9)- Logement de manette gauche (C8,C9)- Ergor d'encrage (C10)- Arbre de transmission (C3)- Garde-volant (C3)- H lice et carter de turbine (C4,C5)- Arbre de turbine (C4,C5)- Buse de direction (C4,C5)- Venturi et sabot (C4,C5)- Support de pompe (C4,C5)- Capteur de vitesse (C5)- Renverse (C6,C7)- Si ge arri re (C11)

6 - Si ge avant (C11)- Loquets (C11)- Couvercle bagages (C12,D1)- Bo tier d'extincteur et rangement (D1)- Charni res et loquets (C12,D1)- Trousse d'outils (D1)- Capteur de temp rature (D1)- Poign es de maintien et stabilisateurs (D2,D3)- Tamis de d clenchement (D2,D3)- Tuyaus de ventillation (D2,D3)- Amarre, ergots d'ancrage et ponts (D2,D3)- Tapis et pare-chocs (D4, D5)- Bouchon de purge (D4, D5)- Coffre gants (D4,D5)- Coffre bagages arri re (D4)- D calques (D6)Syst me derefroidissementB8 Syst med' chappementA12, B1 Moteurs etComposantsA5 B1 Syst me d'huileB9 Syst me d'alimentationB10 C2- Accessoires (D7,D8)Compartiment bagages avantC12, D1 CarrosserieD2 D6 AccessoiresD7, D8 Syst me d'entra nementet de propulsionC3 C7 DirectionC8 C10Si ge (couvercle dumoteur)C11 Page Blanche A4 Documentation, serviceet garantieD9 D12- Documentation, service et garantie (D9 D12) 31 32417201819261727251 GTX 03 / 96219 300 230A5 GTX5640 Illustration A5 Crankcase, Rotary ValveCarter, valve rotativeN 1 20290 881 527 Short Block Ass y.

7 Ens. carter / cyl. ass..@N 1 3290 887 233 Crankcase Ass'y (White) ..Carter ass. (blanc) ..12290 240 328 Flanged Screw M8 x 55 ..Vis paulement M8 x 55 ..103290 941 333 Flanged Screw M10 x 75 ..Vis paulement M10 x 75 ..124290 932 797 Ball Bearing 6201 ..Roulement billes 6201 ..15290 837 350 Rotary Valve Shaft ..Arbre de valve rotative ..1E 6290 930 580 Oil Seal ..Anneau d tanch it ..17290 932 032 Ball Bearing 6203 ..Roulement billes 6203 ..18290 227 439 Shim ..Cale ..19290 845 450 Snap Ring ..Bague d arr t ..110290 847 287 Distance Sleeve ..Manchon d cartement ..1E 11293 300 024O-Ring ..Joint torique ..112290 935 735 Sprocket 14 Teeth ..Roue d engrenage 14 dents ..113290 938 810 Spring ..Ressort ..114290 827 430 Spring Seat ..Si ge du ressort ..115290 845 160 Circlip ..Circlip ..216290 845 260 Snap Ring.

8 Bague d arr t ..117290 922 245 Fitting Elbow 90 ..Raccord coud 90 ..218290 810 740 Cover Bearing ..Couvercle du roulement ..1E 19290 230 300O-Ring ..Joint torique ..120290 945 823 Ring Snap ..Bague d arr t ..121290 845 382 Lock Washer 8 mm ..Rondelle-frein 8 mm ..422290 240 073 Allen Screw M8 x 20 ..Vis Allen M8 x 20 ..423293 250 042 Gasket ..Joint tanche ..224293 800 007 Loctite 515 , 50 mL ..Loctite 515 , 50 mL ..@25290 924 502 Rotary Valve (159 ) ..Valve rotative (159 ) ..1E 26290 831 765O-Ring ..Joint torique ..1N 27290 810 738 Cover Rotary Valve ..Couvercle valve rotative ..1E 28290 886 390 Engine Gasket Set (Not Shown) ..Ens. de joint d tanc. moteur (non-ill.)@29413 707 000 Molykote 111 ..Molykote 111 ..@30293 800 038 Loctite 518 , 50 ml ..Loctite 518 , 50 ml ..@ Parts identified with an i , an E or a C indicate they are part of the i , E or C gasket setLes pi ces identifi es d'un i , d'un E ou d'un C indiquent qu'elles font parties de l'ensemble dejoints d tanch it i , E ou C 24242226252626262626261 223324532911678131215202117 19211619181014159 GTX 03 / 96219 300 230A6 GTX5640 Illustration A6 Crankshaft, PistonsVilebrequin, pistonsN 1 22290 881 527 Short Block Ass y.

9 Ens. carter / cyl. ass..@N 1290 887 313 Crankshaft Ass y ..Vilebrequin ass..12290 827 760 Distance Ring ..Bague d cartement ..23290 832 239 Ball Bearing 6207 Ass y ..Roulement billes 6207 ass..34290 926 140 Washer Labyrinth ..Rondelle labyrinthe ..1N 5290 834 315 Gear 43 Teeth ..Engrenage 43 dents ..16290 932 577 Ball Bearing 6306 ..Roulement billes 6306 ..1E 7290 830 638 Oil Seal ..Anneau d tanch it ..18290 926 060 Retaining Shim ..Cale de retenue ..1N 9 14290 837 348 Shaft Balance Ass y ..Arbre balancement ass..19 XXX Shaft Balance ..Arbre balancement ..110 XXX Mass Balance ..Masse balancement ..111 XXX Seal Oil ..Anneau tanche ..2N 12 XXX Gear Balance, 43 Teeth ..Engrenage balancement, 43 dents ..113290 932 095 Ball Bearing 6304E ..Roulement bille 6304E ..114290 932 098 Ball Bearing 6304.

10 Ball Bearing 6304 ..115290 246 055 Woodruff Key ..Clavette Woodruff ..216290 832 420 Needle Bearing ..Roulement aiguilles ..217 19290 887 300 Piston with 2 Rings, mm ..Piston, 2 segm., mm ..2290 887 301 Piston Oversize, 2 Rings, mmPiston surdimen., 2 seg., mmOpt18290 815 080 Rectangular Ring mm ..Seg. rectangulaire mm ..2290 815 081 Rectangular Ring mm ..Seg. rectangulaire mm ..Opt19290 815 100 Semi-Trapez Ring mm ..Seg. semi trap zo dal mm ..2290 815 101 Semi-Trapez Ring mm ..Seg. semi trap zo dal mm ..Opt20290 916 400 Piston Pin ..Axe de piston ..2E 21290 845 100 Circlip ..Frein d axe ..4E 22290 430 782O-Ring ..Joint torique ..1N 23 24290 958 056 Clutch-Flywheel ..Volant d'inertie ..124290 499 113 Grease Fitting ..Graisseur ..125293 800 015 Loctite 242 , 10mL ..Loctite 242 , 10 mL.


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