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平成20年度 設備管理技術の新展開 ... - jmf.or.jp

日機連20高度化-12. 平成20年度 . 設備管理技術の新展開に関する調査報告書 . 平成21年3月 . 社団法人 日本機械工業連合会

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Transcription of 平成20年度 設備管理技術の新展開 ... - jmf.or.jp

1 10 19 7

2 1. 2. 1 ---------------------------------------- ---------------------------------------- 1 ---------------------------------------- -------------------------------------- 1 (RCM)----------------------------------- ---------------------------------------- --- 3 RCM ---------------------------------------- ---------------------------------------- ------ 3 RCM ---------------------------------------- ---------------------------------- 3 ---------------------------------------- ---------------------------------------- - 6 FTA(Fault Tree Analysis)

3 ---------------------------------------- --------------------------- 6 ETA(Event Tree Analysis) ---------------------------------------- -------------------------- 7 HAZOP(Hazard and Operability Study) ---------------------------------------- ------- 9 FMEA(Failure Mode and Effects Analysis) ---------------------------------------- - 10 GO-FLOW ---------------------------------------- ---------------------------------------- ----- 11 ---------------------------------------- ---------------------------------------- -- 13 RBM, RB ---------------------------------------- ---------------------------------------- ------- 13 ---------------------------------------- ---------------------------------------- -- 17 ---------------------------------------- --------------------------- 19 ---------------------------------------- ------------------------ 22 LEAF ---------------------------------------- ---------------------------------------- --- 22 LEAF ---------------------------------------- ---------------------------------------- --- 23 (LRDC)

4 -------------------------------------- 28 ---------------------------------------- ---------------------------------------- ----------------- 32 1 ---------------------------------------- ---------------------------------------- ------- 34 2 ---------------------------------------- ---------------------------------------- ---- 37 ---------------------------------------- ------------------------------------ 37 ---------------------------------------- ------------------------------------ 39 ---------------------------------------- --------------- 43 ---------------------------------------- ---------------------------------------- ----------------- 46 2 ---------------------------------------- ---------------------------------------- ------- 47 3 ---------------------------------------- -------------------------- 49 ---------------------------------------- ------------------ 49 ---------------------------------------- ---------------------------------------- -- 49 ---------------------------------------- --- 52 ---------------------------------------- --------------------------------------- 55

5 ---------------------------------------- ------------------------------------ 57 ---------------------------------------- ---------------------------------------- ----- 57 ---------------------------------------- ------------------------------ 57 ---------------------------------------- --------------------- 61 ---------------------------------------- ---------------------------------------- ----------------- 67 3 ---------------------------------------- ---------------------------------------- ------- 67 4 ---------------------------------------- ----------------- 69 ---------------------------------------- ---------------------------------------- ----- 69 ---------------------------------------- --------------------------- 69 ---------------------------------------- --------------------------------------- 71 ---------------------------------------- ---------------------------------------- ----- 74 CBM RCM------------------------------------- ------------------- 74 ---------------------------------------- --------------------------------- 75 ---------------------------------------- --------------------------------------- 79

6 ---------------------------------------- --------------------------- 79 ---------------------------------------- ------ 80 ---------------------------------------- ---------------------------------------- ----------------- 85 4 ---------------------------------------- ---------------------------------------- ------- 85 5 ---------------------------------------- ----- 87 ---------------------------------------- ------------------------ 87 ---------------------------------------- ------------------------------------ 89 ---------------------------------------- --------------------- 93 ---------------------------------------- ---------------------------------------- ----------------- 97 5 ---------------------------------------- ---------------------------------------- ------- 97 6 ---------------------------------------- ---------------------------------------- ------------------- 99 (1)

7 IT (2) 10 (1) (Preventive Maintenance)

8 1960 RCM(Reliability Centered Maintenance) (API) 1996 (RBI) RBM RBM RBI LEAF(Life Estimation Analysis based on Failure mechanisms) (2) (3) (ASME) (API)

9 ROA CMMS/EAM PDCA PDCA (4) CBM(Condition Based Maintenance) RCM(Reliability Centered Maintenance) PRM(Proactive Maintenance) PRM PAM (5)


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