2001-2010 Duramax Torque Specifications

1 11788 Air Hill Road, Brookville, Ohio 45309 p. 1 1 62 f. e. w. 2001-2010 Duramax Torque SpecificationsPartStandard MetricA/C Compressor Bolt37 lb ft50 N mAir Cleaner Outlet Duct Clamp71 lb in8 N mAir Conditioning Compressor/Power Steering Pump Bracket Bolt34 lb ft46 N mAir Inlet Tube Nut18 lb ft25 N mBattery Cable Bracket Bolt106 lb in12 N mBattery Cable Bracket Nut71 lb in8 N mBypass Pipe Bolt18 lb ft25 N mCamshaft Gear Bolt173 lb ft234 N mCamshaft Position Sensor Bolt89 lb in10 N mCamshaft Position Sensor Exciter Ring Bolt80 lb in9 N mCamshaft Thrust Plate Bolt16 lb ft22

2 N mCharged Air Cooler Bolt15 lb ft21 N mCharged Air Cooler Clamp71 lb in8 N mConnecting Rod Cap Bolt - Angular Tightening Method1st Step47 lb ft64 N m2nd Step30 deg30 deg3rd Step30 deg30 degCoolant Pipe Bolt and Nut18 lb ft25 N mCoolant Tube to Water Pump Nut18 lb ft25 N mCooling Fan Pulley30 lb ft41 N mCrankshaft Balancer Bolt1st Step74 lb ft100 N m2nd Step105 deg105 degCrankshaft Bearing Cap Bolt1st Step72 lb ft98 N m2nd Step97 lb ft132 N m3rd Step30 deg30 degCrankshaft Bearing Cap Bolt - Angular Tightening Method1st Step74 lb ft100 N m2nd Step90 deg90 degCrankshaft Bearing Cap Side Bolt52 lb ft70 N mCrankshaft Position Sensor Bolt89 lb in10 N mCrankshaft Position Sensor Spacer Bolt89 lb in10 N mCrossmember Bolt74 lb ft100 N mCylinder Head M12 Bolt - Angular Tightening Method1st Step37 lb ft50 N m2nd Step59 lb ft80 N m3rd Step60 deg60 deg4th Step60 deg60 degCylinder Head M8 Bolt18 lb ft25 N mDrive Belt Tensioner Pulley Bolt37 lb ft50 N mEGR Bracket18 lb ft25 N mEGR Bracket Bolt18 lb ft25 N m11788 Air Hill Road.

3 Brookville, Ohio 45309 p. 1 1 62 f. e. w. EGR Bracket to Cooler Bolt18 lb ft25 N mElectrical Harness Bracket Bolt89 lb in10 N mEngine Block coolant Plug13 lb ft18 N mEngine Block Ground Bolt25 lb ft34 N mEngine Mount Through Bolt to Frame55 lb ft75 N mEngine Mount to Block Bolts43 lb ft58 N mEngine Mount to Frame Bolt48 lb ft65 N mEngine Shield Bolt15 lb ft20 N mExhaust Heat Shield Nut89 lb in10 N mExhaust Manifold Bolt/Nut28 lb ft38 N mExhaust Manifold Heat Shield Bolts89 lb in10 N mExhaust Outlet Clamp11 lb ft15 N mExhaust Outlet Heat Shield Bolts89

4 Lb in10 N mExhaust Pipe Bracket Nut39 lb ft53 N mExhaust Pipe Clamp39 lb ft53 N mExhaust Pipe Heat Shield Bolts89 lb in10 N mFan Pulley Bracket Bolt37 lb ft50 N mFlywheel Bolt - Angular Tightening Method1st Step58 lb ft79 N m2nd Step60 deg60 deg3rd Step60 deg60 degFlywheel Housing Bolt60 lb ft80 N mFlywheel Housing to Upper Oil Pan Bolt37 lb ft50 N mFront Engine Cover Bolt18 lb ft25 N mFuel Filter Bracket Bolt22 lb ft30 N mFuel Injection Control Module Bolt15 lb ft20 N mFuel Injection Control Module Bracket Bolt15 lb ft21 N mFuel Injection Control Module Connector Bolt89 lb in10 N mFuel Injection Control Module Connector Bracket Bolt15 lb ft21 N mFuel Injection Control Module Cooler Eye Bolt20 lb ft27 N mFuel Injection Pipe Nut30 lb ft41 N mFuel Injector Bracket Bolt22 lb ft30 N mFuel Inlet Pipe Bracket Bolt15 lb ft21 N mFuel Injection Pump Assembly to Cylinder Block Bolt18 lb ft25 N mFuel Injection Pump to Bracket Bolt20 lb ft28 N mFuel Injection Pump Drive Gear Nut52 lb ft70 N mFuel Line Bracket Nut15 lb ft21 N mFuel

5 Pressure Relief Valve74 lb ft100 N mFuel Temperature Sensor16 lb ft22 N mFuel Pipes Bracket Bolt18 lb ft25 N mFuel Rail Assembly Bolt18 lb ft25 N mFuel Rail Balance Pipe Bolt15 lb ft21 N mGenerator Bracket Bolt and Nut37 lb ft50 N mGenerator Positive Cable Nut80 lb in9 N mGlow Plug13 lb ft18 N m11788 Air Hill Road, Brookville, Ohio 45309 p. 1 1 62 f. e. w. Glow Plug Controller Bolt89 lb in10 N mGlow Plug Harness Bracket Bolt89 lb in10 N mGlow Plug Nut18 lb in2 N mGlow Plug Power Feed Nut11 lb ft15 N mGlow Plug Relay Assembly Bolt89 lb in10 N mHeater Outlet Pipe Bolt18 lb ft25 N mHeater Pipe Bolt18 lb ft25 N mHood Hinge Bolt18 lb ft25 N mIdle Pulley Bolt37 lb ft50 N mInjector Bracket Bolt16 lb ft23 N mIntake Manifold Bolts/Nuts18 lb ft25 N mOil Cooler Adapter Bolts18 lb ft25 N mOil Cooler Adapter Nuts18 lb ft25 N mOil Cooler Assembly Bolts18 lb ft25 N mOil Cooler

6 Adapter Stud89 lb in10 N mOil Drain Plug62 lb ft84 N mOil Fill Tube Bolt18 lb ft25 N mOil Filter18 lb ft24 N mOil Gallery Plugs39 lb ft53 N mOil Level Indicator Tube Bolt15 lb ft21 N mOil Level Sensor Bolt89 lb in10 N mOil Level Sensor Harness Bolt29 lb ft40 N mOil Pan Bolts/Nuts - Lower89 lb in10 N mOil Pan Bolt - Upper15 lb ft20 N mOil Pan Skid Plate Bolt15 lb ft20 N mOil Pressure Sensor Unit36 lb ft49 N mOil Pressure Relief Valve29 lb ft39 N mOil Pump Bolt15 lb ft21 N mOil Pump Driven Gear Nut74 lb ft100 N mOil Pump Gear Cover Bolt15 lb ft21 N mOil Pump Pipe and Screen Assembly Bolts and Nuts18 lb ft25 N mPiston Cooling Nozzle Eye Bolt15 lb ft21 N mPositive Cable Junction Block Bracket to Power Steering Pump Bolt80 lb in9 N mPositive Crankcase Ventilation Cover Screws35 lb in4 N mPositive Crankcase Ventilation Oil Separator Bracket Nut18 lb ft25 N mPower Steering Pump Bracket Bolt37 lb ft50 N mPower Steering Pump Bolt37 lb ft50 N mRocker Arm Shaft Bracket Bolt30 lb ft41 N mStarter Motor Bolt58 lb ft78 N mTransmission Fill

7 Tube Nut13 lb ft18 N mThermostat Housing Bolts/Nuts18 lb ft25 N mThermostat Cover Bolt18 lb ft25 N mTorque Converter Bolt44 lb ft60 N mTransmission Oil Cooler Clip Nut80 lb in9 N mTurbocharger Bolt80 lb ft108 N m11788 Air Hill Road, Brookville, Ohio 45309 p. 1 1 62 f. e. w. Turbocharger Boost Sensor Bolt89 lb in10 N mTurbocharger coolant Outlet Pipe Bracket Nut89 lb in10 N mTurbocharger Heat Shield Bolts89 lb in10 N mTurbocharger Oil Return Pipe Stud89 lb in10 N mTurbocharger Oil Supply Hose Eye Bolt19 lb ft26 N mTurbocharger Oil Return Pipe Bolts/Nuts18 lb ft25 N mUpper Oil Pan to Flywheel Housing Screws15 lb ft20 N mValve Adjusting Nut16 lb ft22 N mValve Lifter Holdown Bracket Bolt97 lb in11 N mValve Rocker Arm Cover Bolt - Lower89 lb in10 N mValve Rocker Arm Cover Bolt - Upper

8 (Torqe Twice)71 lb in8 N mWater Outlet Bolts18 lb ft25 N mWater Pump Bolt18 lb ft25 N mWater Pump Inlet Pipe Bolts18 lb ft25 N mChassis Torque SpecsWheel Hub Assembly to Knuckle Bolts133 lb ftLower Ball Joint Nut74 lb ftUpper Ball Joint Nut37 lb ftTie Rod End46 lb ftBrake Caliper Bolts80 lb ftBrake Caliper Bracket Bolts (to knuckle)221 lb ftLug Nuts140 lb ftABS Sensor Mounting Bolt13 lb ft18 N mAxle Nut177 lb ft240 N mBrake Hose Clip106 lb in12 N m