2009 KMT Aqua-Dyne master catalog Rev May 13

1 KMT Aqua-DyneYour Innovative Partner for all Your High Pressure Cleaning and Surface Preparation Needs3,000 to 40,000 PSI Pump Units Pump S ystems Waterblast Guns Accessories Spare PartsPhone : 713-864-6929 Fax: of Contents About KMT Aqua-Dyne3T h i s c a ta l og c o v e r s o u r f ul l ra n g e o f P u m p Sy st e m s, P u m p s U n i t s. P a rt s a n d Accessories. If you do not see something you need, please call our customer servi ce department a t 713-864-6929 or e-mail sal es@a Pumps; Bare Shaft, Units, Systems About KMT Aqua-Dyne pumps C Series Pump Unit (5-20k HP) C Series Pump Unit Specifications EK Series Pump Unit (5-25k HP) EK Series Pump Unit Specif ications Blast MAXGA Series Pump Unit Blast MAXGA Series Pump Unit Spec. Bare Shaft Pumps Hy drostatic Test Pumps Water Jetting Guns About KMT Aqua-Dyne Guns13 Water Blasting Guns Zero Thrust DYNA-GUN, Dump & Rotary 14 Foot Operated & Pistol DYNA-GUNS15 Nozzles About KMT Aqua-Dyne Nozzles16 Shape Jet Nozzles17 Flex Lance Nozzles18 Sapphire Orif ices19 Nozzle Rating Chart20 N o zz l e Ho ld er s21 Rubber Hoses22 Thermoplastic Hoses23-24 Flex Lance Guard25 Water Jetting Accessories KMT Aqua-Dy ne Accessories26 Multi-Gun Flow Splitter27 Div erter Valve28 Mini Scrubber29 Floor and Surf ace Cleaner30 Rotary Hose Device31 Rotary Hose Device Rotary Grit Nozzle33 Dy na-Vac Vacuum Pump34 Rotary Unions34 Heat Exchanger Lancing Machine35 Parts, Service & Support362456789101112 KMT Aqua-Dyne Aqua-Dy ne was acquired by KMT Waterjet in 2006 and is now known as KMT Aqua-Dy ne.

2 Our website address has not changed: ne has over 37 y ears experience in the waterblasting industry and as KMT Aqua-Dy ne we plan to continue with this experience and offer the most efficient and saf e pumps and accessories f or our customers. KMT Aqua-Dy ne prov ides a complete range of high quality, reliable high pressure cleaning and surf ace preparation systems, pumps and Aqua-Dy ne s modern plant is equipped with state of the art CNC machine tools, f abrication, quality and test f acilities and fully complete customer training and demonstration f Aqua-Dyne has over 37 years experience developing, designing, testing and manufacturing high pressure cleaning and surface preparation Aqua-Dyne PumpsG A 200 DT Trailer MountedEK 25 EF Frame MountedThe key to KMT Aqua-Dy ne s long pump lif e and hundreds of hours of trouble-f ree operation are low load packing, special filtration and a closed loop non-drip cooling and water lubrication system for alumina ceramic or tungsten carbide plungers.

3 The indiv idual lightweight suction and discharge manif olds are easily removed for routine maintenance, and f ield changing the packing or plungers takes f ive minutes with no special tools required. EK Se r ies 5 to 25 HP 5 - 40,000 PSIGA Se r ie s 100 to 250 HP 5 - 40,000 PSIE ngine and Motor OptionsDiesel: Sev eral brand optionsElectric:EFC or explosion proof with v oltage optionsFrame OptionsSkid:With sev eral mounting optionsFrame:Single or multiple lifting bailsTrailer:Single/Dual axle with several hook-up optionsCart:EK series onlyThe unique Valv e-In-Line fluid end design prov ides higher v olumetric efficiency, lower maintenance, quick packing changes and low initial cost over conv entional f luid ends av Series 300 to 500 HP 5 - 20,000 PSIC 500 DS Skid MountedC Series Pump UnitThe C series is our largest capacity pump for when high flow applications are necessary.

4 C 45 0 D SSkid Mounted20, 00 0 [ 13 79 ]25. 71 [9 7. 32]34. 28 [1 29 .7 6]42. 85 [1 62 .2 0]15, 00 0 [ 10 34 ]34. 27 [1 29 .7 3]45. 70 [1 72 .9 9]57. 12 [2 16 .2 2]10, 00 0 [ 68 9]51. 42 [1 94 .6 8]68. 56 [2 59 .5 3]85. 70 [3 24 .4 1]5,0 00 [3 45 ]10 4 [ 38 9. 21]13 2 [ 51 9. 06]17 0 [ 64 8. 82]Model 30 0C 40 0C 50 0 Press urePSI [ Bar ]Flo w Rat e GPM [LPM ]Standard Features Pump:Horizontal, valv e-in-line plungers Power transmission:Kev lar reinf orced sy nchronous driv e system with saf ety belt guide. Discharge plumbing:Discharge manifold with interchangeable high pressure discharge connections, stainless steel glycerin f illed pressure gauge and relief valv e or rupture disc. Suction plumbing:Washable strainer and large capacity stainless steel bag ty pe f ilterPump Performance RangeFlow rates are theoretical based on 100% volumetric and mechanical efficiencyC 50 0 D STSt eer able Trai ler5 Power Frame:Iron alloy casting with sturdily ribbed wall :High strength ductile iron, may extend from either side.

5 Rif le drilled f or f orced oil lubrication of connecting Bearings:Heavy duty taper roller :Cy lindrical type nodular iron. Wrist Pin is Case hardened and ground steel with double Needle Roller Bearings. Extension Rods are burnished stainless :Power End parts are lubricated by f orced feed oil. Cooled and filtered oil circulation is o nn ectin g Ro d s: High strength, ribbed section, Ductile Wiper Seals:Easily replaceable, double Cylinders:Proprietarily treated stainless steel Which eliminates breakage. Other materials available to Suit the and Seats:Heat treated stainless steel enhances the In-Line Valv e lif e. All v alves may be reconditioned by surf ace :Non-scoring solid Alumina Ceramic. Optional: Colmonoy or Tungsten Carbide coated :V-rings of adv anced polymer material are :Plungers and Packing are non-drip, Closed loop pressure lubricated by f luid f rom Suction Manif old. No external lubrication is i fo ld s:Indiv idual lightweight Suction Discharge Manif olds are easily remov ed f or simple maintenance.

6 Different materials are available to suit SpecificationsPower EndFluid EndC Series Pump Unit640, 00 0 [ 27 58 ]For detail s on 4 0, 00 0 ps i c all s ale s20, 00 0 [ 13 79 ].43 [1 .6 3].85 [3 .2 2] 1 [ 6. 47] 4 [ 8. 10]15, 00 0 [ 10 34 ].57 [2 .1 6] 4 [ 4. 32] 9 [ 8. 67] 5 [ 10 .7 9]10, 00 0 [ 68 9].85 [3 .2 1] 1 [ 6. 47] 3 [ 12 .9 8] 9 [ 16 .2 4]5,000 [345] [ ] [ ] [ ] [ ]Model No. /HPEK 5EK 10EK 20EK 25 PressurePSI [Bar]Flow Rate GPM [LPM]EK Series Pump UnitThe EK series is an excellent pump for applications that require high pressure at lower flow rates with a compact mobile design. Very popular for Hydrostatic testing Features Pump Horizontal, valv e-in-line triplex plungers with in.(40 MM) stroke Power transmissionKev lar reinf orced sy nchronous driv e system withsaf ety belt Performance RangeEK 20 ESSkid MountedEK 25 EFFrame Mounted Discharge plumbingManif old with interchangeable high pressure discharge connections, stainless steel glycerin filled pressure gauge and relief valv e or rupture disc.

7 Suction plumbingFiltration down to 1 micronFlow rates are theoretical based on 100% volumetric and mechanical efficiency7 Power Frame:Cast iron casing with drive system components. Includes sight glass f or checking oil :Gas-nitrided, hardened and tempered alloy steel extending from both sides. Crankshaft is centered between two main roller Bearings:Heavy duty roller bearings with roller rim. Crossheads:Cy lindrical type nodular iron. Wrist Pin is Case hardened and ground :Power ends parts are splash oil o nn ectin g Ro d s:High strength, forged steel with special anti-friction brass Wiper Seals:Easily replaceable, double lip Cylinders:Proprietarily treated stainless steel which eliminates breakage. Other materials available to Suit the and Seats:Proprietarily treated stainless Steel enhances the Valv e-in-Line lif e and eliminates Breakage. All v alves may be reconditioned by field lapping or surf ace :Non-scoring solid Alumina Ceramic f or up To 20,000 psi.

8 Solid carbide or ceramic for up to 40,000 :Self -adjusting adv anced polymer material for up to 22,500 psi. Lubrication:Plungers and Packing are non-drip, Closed loop pressure lubricated by f luid f rom Suction Manif old. No external lubrication is i fo ld s:Indiv idual lightweight Suction Discharge Manif olds are easily removed for simple maintenance. Diff erent materials are av ailable to suit SpecificationsFluid EndPower EndEK Series Pump Unit8 Power transmission:Kev lar reinf orced sy nchronous driv e system with saf ety belt guide. Discharge plumbing:Discharge manifold with interchangeable high pressure discharge connections, stainless steel glycerin f illed pressure gauge and relief v alve or rupture , 00 0 [ 27 58 ] 1 [ 12 .1 5] 8 [ 16 .2 0] 3 [ 24 .3 4] 7 [ 32 .4 4]10. 71 [4 0. 54]20, 00 0 [ 13 79 ] 3 [ 24 .3 4] 7 [ 32 .4 4]12. 86 [4 8. 68]17. 14 [6 4. 88]21. 43 [8 1. 12]15, 00 0 [ 10 34 ] 7 [ 32.]

9 4 4]11. 43 [4 3. 27]17. 14 [6 4. 8822. 85 [8 6. 50]28. 57 [1 08 .1 5]10, 00 0 [ 68 9]12. 86 [4 8. 68]17. 14 [6 4. 88]25. 71 [9 7. 32]34. 28 [1 29 .7 6]42. 85 [1 62 .2 0]5,0 00 [3 45 ]25. 71 [9 7. 32]34. 28 [1 29 .7 6] 51. 42 [1 94 .6 4] 68. 56 [2 59 .5 2]85. 70 [3 24 .4 1]M odel N PGA 75GA 10 0GA 15 0GA 20 0GA 25 0 PressurePSI [Bar]Flow Rate GPM [LPM]BLASTMAX GA Series Pump UnitTh e BL A STMAX GA series pump is our most popular and versatile pump. Available in several models for industrial cleaning, surface preparation or Hydrostatic Testing Features Pump:Horizontal, valv e-in-line plungers Water tank:50 gallon water tank standard Charge Pump:Heavy duty cycle charge pump standard. Suction plumbing:Washable strainer and large capacity stainless steel bag type filter f or up to 20,000 psi. 40,000 psi units equipped with 1 and 5 micron f ilters and charge Performance RangeBLASTMAX GA 20 0 E SSkid MountedBLASTMAX GA 200 DTTrailer MountedFlow rates are theoretical based on 100% volumetric and mechanical efficiency9 Power End:Power Frame- Iron alloy with sturdily ribbed Wall sectionsCrankshaft:Aircraf t quality alloy steel induction hardened Journals, may extend f rom either Bearings:Heavy duty high speed journal Bearings (non-Babbitt).

10 Crossheads:Cy lindrical ty pe nodular iron. Wrist Pin is Case hardened and ground steel with double Needle Roller Bearings. Extension Rods are burnished stainless :Power ends parts are splash oil lubricated. Cooling and f iltering oil circulation system optional for higher Horsepower' o nn ectin g Ro d s:High strength, ribbed section, Ductile Wiper Seals:Easily replaceable, double Cylinders:Proprietarily treated stainless steel which eliminates breakage. Other materials available to Suit the and Seats:Proprietarily treated stainless Steel enhances the Valv e-in-Line lif e and eliminates Breakage. All valv es may be reconditioned by field lapping Or surf ace :Non-scoring solid Alumina Ceramic f or up To 20,000 psi. Solid carbide or ceramic for up to 40,000 :Self -adjusting adv anced polymer material for up to 20,000 psi. New low load design for up to 40,000 :Plungers and Packing are non-drip, Closed loop pressure lubricated by fluid f rom Suction Manif old.