2012 LuK RepSet Catalog - Connolly Sales & …

1 2012 LuK RepSet CatalogIncludes Clutch System AccessoriesA clutch job can take up to 7 hours of a clutch that was BUILT for the to work as a teamFor over thirty years, smart automotive Sales professionals and technicians have staked their reputation and their customers satisfaction on genuine LuK RepSet clutch and clutch system 't be fooled by clutch sets that "look- OE"; insist on a genuine LuK RepSet from the leading manufacturer of clutch technology in the world. Every LuK RepSet is 100% functionally tested and guaranteed to meet OEM performance specifications.

2 Each set contains everything your customer needs to do the job right: new clutch, disc, release bearing, pilot bearing (where required), spline tool, and lubricant. All engineered and manufactured to work as a team. As an original-equipment supplier, LuK develops the performance specifications for individual vehicle applications. Each component is engineered and manufactured for flawless Isn t Less Expensive 7KH UHSODFHPHQW FOXWFK PDUNHW LV IXOO of mix-and-match parts from various sources, a practice that creates quality and installation problems. 9 DOXH SULFHG EUDQGV IURP RIIVKRUH manufacturers often achieve savings with inferior raw materials, third-world labor and no quality control.

3 4 XDOLW\ IODZV DUH QRW DOZD\V YLVLEO\ obvious. Parts might bolt-up, but will fail prematurely often shortly after with the team that KNOWS \RX IRU \RXU EXVLQHVV APPLICATIONS3 Passenger Car / Light Truck, SUV & Van3 Acadian3 Acura3 Alfa Romeo6 American Motors7 Asuna9 Audi9 BMWP assenger Car16 Light Truck, SUV & Van33 Buick34 Cadillac36 Checker36 ChevroletPassenger Car37 Light Truck, SUV & Van48 Chrysler67 Daewoo70 Daihatsu70 DodgePassenger Car71 Light Truck, SUV & Van78 Eagle79 Fiat91 FordPassenger Car91 Light Truck, SUV & Van99 GEO116 GMC117 HondaPassenger Car136 Light Truck.

4 SUV & Van140 Hummer141 HyundaiPassenger Car141 Light Truck, SUV & Van144 Infiniti145 International145 IsuzuPassenger Car147 Light Truck, SUV & Van148 Jaguar151 Jeep152 KiaPassenger Car159 Light Truck, SUV & Van160 Lada161 Land Rover161 Lexus162 Lincoln162 MazdaPassenger Car163 Light Truck, SUV & Van168 Mercedes-Benz171 Mercury175 Merkur179 Meteor180MG181 Mini181 MitsubishiPassenger Car182 Light Truck, SUV & Van185 NissanPassenger Car187 Light Truck, SUV & Van193 Oldsmobile196 Opel200 Peugeot200 PlymouthPassenger Car201 Light Truck, SUV & Van207 Pontiac209 Porsche222 Renault225 Saab226 SaturnPassenger Car229 Light Truck, SUV & Van230 Scion231 Seat231 Sterling232 SubaruPassenger Car232 Light Truck, SUV & Van236 SuzukiPassenger Car236 Light Truck, SUV & Van238 ToyotaPassenger Car239 Light Truck, SUV & Van247 Triumph251 VolkswagenPassenger Car251 Light Truck.

5 SUV & Van259 Volvo261 Yugo265 Medium Truck266 Chevrolet266 Dodge275 Ford276 GMC279 International288 Isuzu289 PART NUMBER SUPERSESSIONS291 NUMERIC LISTS292 LuK RepSets292 Flywheels299 Hydraulic Clutch Release Systems301 Master Cylinders302 Release Cables305 Release Forks306 Slave Cylinders307 TOOLS310 MODEL TO MAKE INDEX311 FLYWHEEL STEP DIMENSIONS319 TECHNICAL BULLETINS327 English327 Spanish335 French343 DIAGNOSTIC INFORMATION Clutch Function and Component Parts351 Installation Tips354 Diagnostics356 Chatter356 Hard Pedal358 Noise359 Release Systems361 Slipping363 Illustrations365 Medium TruckTABLE OF CONTENTS 2011 Schaeffler Group USA rights reserved.

6 Printed in Car, Light Truck, SUV & VanSupersessions , Numeric Lists, & ToolsModel to Make IndexFlywheel Step DimensionsTechnical BulletinsDiagnostic InformationVisit us online at ..Four-Barrel Carburetor4-Cyl ..Four-Cylinder Engine4-Dr..Four-Door4-Spd ..Four-Speed Transmission4WD ..Four-Wheel ..Five-Liter Engine360 .. 360 Cubic Inch EngineABS ..Anti-Lock Brake SystemAWD ..All-Wheel DriveCSC ..Concentric Slave CylinderDMF ..Dual Mass FlywheelDOHC .. Dual Overhead CamshaftFI ..Fuel-InjectedFWD ..Front-Wheel DriveLIMITED WARRANTYABBREVIATIONSFEATURES'&"563&4 t -*.*5&% 8"33"/5: t "##3&7*"5*0/4 GVW.

7 Gross Vehicle WeightL.. LiterNA ..Not ..Outer ..Original EquipmentOHC ..Overhead CamshaftOHV ..Overhead ValveRWD ..Rear-Wheel DriveSOHC .. Single Overhead Camshaft SPI ..Split Port InductionTBA ..Availability To Be AnnouncedTBI ..Throttle-Body InjectedTrans.. TransmissionVIN ..Vehicle Identification NumberThis Catalog was designed to make it easy to locate the correct LuK RepSet and clutch system accessories for your application. Listings are arranged alpha-numerically by make, model, engine size and model year. Listings with no specific designation in the application column include all variations of the model.

8 Before ordering, refer to the Notes column for important technical information. Abbreviations used throughout the Catalog appear information listed in this Catalog concerning applications and part numbers has been compiled from reliable sources. To the best of our knowledge, the data is correct; however, Schaeffler Group USA Inc. cannot assume responsibility for errors found in this Catalog or in existing or future catalogs or bulletins. This Catalog supersedes all previous catalogs and application, diagnostic or installation questions, call the LuK Technical Hotline at Group USA Inc.

9 Warrants that LuK products are free from defects in both workmanship and materials. LuK RepSets are warranted for a limited period of 12 months or 12,000 miles (19,312 kilometers) from the date of installation (whichever occurs first), and LuK PRO GOLD PERFORMANCE for a limited period of 90 days, from the date of installation, provided the clutch, disc, release bearing and pilot bearing are properly replaced, and the flywheel is properly resurfaced or replaced. This warranty does not cover failure or malfunctions resulting from use for high performance or racing purposes, accidents, improper application or installation, modification, alteration, improper servicing, tampering, normal wear and tear or abuse.

10 Clutch cables, slave cylinders, master cylinders, release forks and flywheels are warranted for a limited period of 90 days from the date of Group USA Inc. reserves the right to inspect any products in question and to make a judgment on the warranty claim. Product returned for a warranty claim must be returned to the distributor from which it was purchased, accompanied by a completed warranty card; clutch sets must also include an invoice showing that the flywheel was resurfaced or replaced. Shipping charges must be prepaid by the customer. There are no warranties other than as specifically referenced in this document, and Schaeffler Group USA Inc.