2015 Fall Product Catalog - Benshaw

1 A Regal Brand2015 Fall Product CatalogADVANCED CONTROLS & Services: Installations and commissioning On-site repairs Scheduled / emergency On-site retrofits and upgradesFactory Services: Send-in repair Scheduled / emergency Send-in retrofits and upgrades Quick ship modified Benshaw Express stock Benshaw and 3rd partyTechnical Training: In-class in our training center In-class at your facility Customized for your businessMaintenance Services: Thermography Service contracts Preventive Maintenance / agreements Power qualitySpare Parts: 24 / 7 / 365 availability Emergency delivery Courier available Replace or repairTechnology Retrofits: Solid state motor controls and drives Electromechanical motor controls24/7/365 Service and Support Return to the Table of ContentsMedium Voltage Variable Frequency Section 1 Low Voltage Variable Frequency Section 2 Medium Voltage Section 3 Low Voltage Section 4 Wye Delta Starters.

2 Section 5 Pump Control Section 6 Return to the Table of to the Table of Contents1-1 Medium Voltage Variable Frequency DrivesEngineered Medium Voltage Drive ProductsM2L 3000 series ..1-21-1 Return to the Table of 3000 SeriesProduct Highlights:With over 30 years of medium voltage motor controls experience, Benshaw is now introducing a new family of medium voltage drives. Our medium voltage drive features a unique technology that allows Benshaw to offer a simple, compact and reliable drive solution. Our innovative topology, coupled with an advanced control architecture, will enable customers to transform the way they do M2L 3000 Medium Voltage Variable Frequency Drive is a step change in motor control power technology.

3 Though designed for industrial applications, it benefits from Benshaw s wide-ranging experience in defense and nuclear-related technologies, an arena where products must meet the most rigorous standards and where failure is simply not an innovative patented topology modular multilevel converter (M2LC) is powered by state-of-the-art hardware and software controls. Our control algorithms are setting the stage for the next generation of Features: Compact Modular Design Simplistic component arrangement with minimal total part count Installation Flexibility Optimal for retrofits Arc Resistant Safety by design arc flash footprint inherently lower Energy Efficiency Inverter efficiency Robust Control Architecture High performance, reliability and immunity from EMI through noise-tolerant signaling and fiber optic 11 kV Class, 300 90,000 HPEngineered Medium Voltage Drive ProductsVariable Frequency DrivesDeveloped, designed and manufactured in the USA.

4 Supported around the to the Table of Contents1-3 Variable Frequency DrivesM2L 3000 SeriesM2L TopologyPower is fed to the M2L inverter from a standard, easily sourced isolation transformer, which can be placed in a remote or outdoor location. All M2L drive systems are compliant with IEEE519-1992 input harmonic current requirements through the use of an 18-pulse input transformer (standard).M2L Topology+ BUS- BUSCELL A6 CELL A4 CELL A2 CELL B2 CELL B4 CELL B6 CELL C6 CELL C4 CELL C2 CELL C5 CELL C3 CELL C1 CELL B1 CELL B3 CELL B5 CELL A5 CELL A3 CELL A1T1T2T3L1L2L3020-20 GNDAC MOTORR eturn to the Table of cell in the inverter contains two fourth-generation IGBT switching modules and uses only high-reliability dry-type film capacitors.

5 Embedded circuitry in each cell provides intelligence for control and communication. CELL CONTROL & POWER SUPPLY BOARDE ngineered Medium Voltage Drive ProductsVariable Frequency DrivesM2L 3000 SeriesM2L TopologyEnergy storage is distributed among identical power modules that comprise the M2LC inverter, which greatly reduces arc flash potential and substantially improves detailReturn to the Table of Contents1-5M2L 3000 SeriesAdvanced Features and ConfigurationsBenshaw provides an integrated synchronous transfer scheme using the M2L drive and an intelligent PLC control center.

6 Synchronous, or bi-directional bumpless, transfer allows a single inverter to start up to six individual motors and smoothly transfer them to across-the-line diagram of a typical four-motor synchronous transfer schemeM2L series INVERTERM2L SERIESCONVERTERMV FUSEDISCONNECT3 CONDUCTORS (MIN)DECOUPLINGREACTOR3 CONDUCTORS (MIN)2 CONDUCTORS (MIN)CONTACTORVFD INPUTDISCONNECT(OPTIONAL)VFD INPUTVFD OUTPUT INDUCTIONMV FUSECONTACTORISOLATIONLINECONTACTORISOLA TIONVFDDISCONNECTDISCONNECT(OPTIONAL)MOT OR #1 LINEINDUCTIONMV FUSECONTACTORISOLATIONLINECONTACTORISOLA TIONVFDDISCONNECTDISCONNECT(OPTIONAL)MOT OR #2 LINEINDUCTIONMV FUSECONTACTORISOLATIONLINECONTACTORISOLA TIONVFDDISCONNECTDISCONNECT(OPTIONAL)MOT OR #3 LINEINDUCTIONMV FUSECONTACTORISOLATIONLINECONTACTORISOLA TIONVFDDISCONNECTDISCONNECT(OPTIONAL)MOT OR #4 LINEINCOMINGPOWERV ariable Frequency DrivesReturn to the Table of your regional sales manager for more information and to obtain a of two parallel inverter sectionsXFMR/RECTIFIER (CONVERTER)

7 ASSEMBLY INCOMING POWERINVERTERSECTIONMASTERAC REACTORINVERTERSECTIONFOLLOWERDC LINKREACTORAC REACTORROUTERHMISINGLE MACHINE INTERFACESTD-EEDC LINKREACTORINDUCTIONMOTORPROCESSCONTROLI NTERFACESTD-EESTD-EE: STANDARD ELECTRICAL ETHERNETTC-OF: TIME CRITICAL OPTICAL FIBERLAPTOP( Benshaw CONNECT)TC-OFSTD-EESTD-EEM2L 3000 SeriesAdvanced Features and ConfigurationsHigh speed communication architecture enables the connection of up to eight inverter sections in parallel, providing clean, multi-level PWM output for motors up to 90,000 Medium Voltage Drive ProductsVariable Frequency DrivesReturn to the Table of Contents2-1 Low Voltage Variable Frequency DrivesStandard Low Voltage Drive ProductsGeneral Purpose Micro Drives.

8 2-2 Sensorless Vector Drives ..2-5 NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives ..2-10 Built-to-Order Packaged Drives ..2-14 Standard Low Voltage Drive OptionsInput Line Reactors ..2-19 Output Reactors ..2-25 Long Lead Filters ..2-27 Dynamic Brake Resistors and Brake Modules ..2-30 Engineered Low Voltage Drive ProductsVFD Pre-Order Check List ..2-32 Sensorless Vector Drives ..2-35 Integrated Control Solutions ..2-52 Custom-Engineered Drive Solutions ..2-54 Clean Power Drives ..2-552-1 Return to the Table of 5 HP, 230 / 460 V / Protected Chassis / NEMA 1* Product Highlights:The GX series is a compact, economical chassis drive designed for low horsepower GX series has a powerful set of parameters with a simple, easy to use keypad.

9 The programming structure provides quick, simple small in size, the GX series provides a large amount of digital I/O for custom Advantages: Small, compact design Constant torque rated Sensorless vector control or V/Hz control Standard dynamic braking transistor (external resistor required) Flexible, programmable I/O Integral PID control Standard ModBus RTU terminals Windows based softwareStandard Features: Standard I/O: 8 digital inputs, 2 analog inputs, 1 analog output, 1 relay output, 1 open collector output Digital metering: Output current, output frequency, DC link voltage, motor RPM, output power, output voltage, output torque Protection: Over current, ground fault, over voltage, current limit, motor overload, output phase loss, over heat, loss of signal and more Communications: ModBus RTU (standard) Voltage tolerance: 10% Control methods: Open loop V / Hz, sensorless vector control V / Hz patterns: Linear, squared, user programmable V / Hz Analog output functions: 1 analog output 0 10 VDC.

10 Configurable to motor speed, output current, output voltage, DC link voltage Analog inputs: 1 at 0/4 20 mA, 1 at 0 10 VDC Relay output and open collector output: 1 Form C relay output and 1 open collector output, programmable to running, faulted, stopped, ready, at speed, high or low frequency levels, loss of signal and more Digital inputs: 8 digital inputs configurable to forward run, reverse run, 3 wire start / stop, reset, jog, preset speeds, motorized pot function, external trip, alternate ramp selections, HOA and more User interface: 4 digit LED display Stop methods: Coast, decel, DC injection braking and optional dynamic brakingGX SeriesRATINGSC onstant Torque:1 5 HP @ 460 V 1 5 HP @ 230 V*Chassis VFD converts to NEMA 1 with conduit kitStandard Low Voltage Drive ProductsGeneral Purpose Micro DrivesReturn to the Table of Contents2-3GX SeriesControl Terminal La