2015 Fall Product Catalog - Benshaw Advanced …

1 A Regal Brand2015 Fall Product CatalogADVANCED CONTROLS & Services: Installations and commissioning On-site repairs Scheduled / emergency On-site retrofits and upgradesFactory Services: Send-in repair Scheduled / emergency Send-in retrofits and upgrades Quick ship modified Benshaw Express stock Benshaw and 3rd partyTechnical Training: In-class in our training center In-class at your facility Customized for your businessMaintenance Services: Thermography Service contracts Preventive Maintenance / agreements Power qualitySpare Parts: 24 / 7 / 365 availability Emergency delivery Courier available Replace or repairTechnology Retrofits: Solid state motor controls and drives Electromechanical motor controls24/7/365 Service and Support Return to the Table of ContentsMedium Voltage variable frequency Section 1 Low Voltage variable frequency Section 2 Medium Voltage Section 3 Low Voltage Section 4 Wye Delta Starters .. Section 5 Pump Control Section 6 Return to the Table of to the Table of Contents1-1 Medium Voltage variable frequency DrivesEngineered Medium Voltage drive ProductsM2L 3000 Series.

2 1-21-1 Return to the Table of 3000 SeriesProduct Highlights:With over 30 years of medium voltage motor controls experience, Benshaw is now introducing a new family of medium voltage drives. Our medium voltage drive features a unique technology that allows Benshaw to offer a simple, compact and reliable drive solution. Our innovative topology, coupled with an Advanced control architecture, will enable customers to transform the way they do M2L 3000 Medium Voltage variable frequency drive is a step change in motor control power technology. Though designed for industrial applications, it benefits from Benshaw s wide-ranging experience in defense and nuclear-related technologies, an arena where products must meet the most rigorous standards and where failure is simply not an innovative patented topology modular multilevel converter (M2LC) is powered by state-of-the-art hardware and software controls. Our control algorithms are setting the stage for the next generation of Features: Compact Modular Design Simplistic component arrangement with minimal total part count Installation Flexibility Optimal for retrofits Arc Resistant Safety by design arc flash footprint inherently lower Energy Efficiency Inverter efficiency Robust Control Architecture High performance, reliability and immunity from EMI through noise-tolerant signaling and fiber optic 11 kV Class, 300 90,000 HPEngineered Medium Voltage drive ProductsVariable frequency DrivesDeveloped, designed and manufactured in the USA.

3 Supported around the to the Table of Contents1-3 variable frequency DrivesM2L 3000 SeriesM2L TopologyPower is fed to the M2L inverter from a standard, easily sourced isolation transformer, which can be placed in a remote or outdoor location. All M2L drive systems are compliant with IEEE519-1992 input harmonic current requirements through the use of an 18-pulse input transformer (standard).M2L Topology+ BUS- BUSCELL A6 CELL A4 CELL A2 CELL B2 CELL B4 CELL B6 CELL C6 CELL C4 CELL C2 CELL C5 CELL C3 CELL C1 CELL B1 CELL B3 CELL B5 CELL A5 CELL A3 CELL A1T1T2T3L1L2L3020-20 GNDAC MOTORR eturn to the Table of cell in the inverter contains two fourth-generation IGBT switching modules and uses only high-reliability dry-type film capacitors. Embedded circuitry in each cell provides intelligence for control and communication. CELL CONTROL & POWER SUPPLY BOARDE ngineered Medium Voltage drive ProductsVariable frequency DrivesM2L 3000 SeriesM2L TopologyEnergy storage is distributed among identical power modules that comprise the M2LC inverter, which greatly reduces arc flash potential and substantially improves detailReturn to the Table of Contents1-5M2L 3000 SeriesAdvanced Features and ConfigurationsBenshaw provides an integrated synchronous transfer scheme using the M2L drive and an intelligent PLC control center.

4 Synchronous, or bi-directional bumpless, transfer allows a single inverter to start up to six individual motors and smoothly transfer them to across-the-line diagram of a typical four-motor synchronous transfer schemeM2L SERIES INVERTERM2L SERIESCONVERTERMV FUSEDISCONNECT3 CONDUCTORS (MIN)DECOUPLINGREACTOR3 CONDUCTORS (MIN)2 CONDUCTORS (MIN)CONTACTORVFD INPUTDISCONNECT(OPTIONAL)VFD INPUTVFD OUTPUT INDUCTIONMV FUSECONTACTORISOLATIONLINECONTACTORISOLA TIONVFDDISCONNECTDISCONNECT(OPTIONAL)MOT OR #1 LINEINDUCTIONMV FUSECONTACTORISOLATIONLINECONTACTORISOLA TIONVFDDISCONNECTDISCONNECT(OPTIONAL)MOT OR #2 LINEINDUCTIONMV FUSECONTACTORISOLATIONLINECONTACTORISOLA TIONVFDDISCONNECTDISCONNECT(OPTIONAL)MOT OR #3 LINEINDUCTIONMV FUSECONTACTORISOLATIONLINECONTACTORISOLA TIONVFDDISCONNECTDISCONNECT(OPTIONAL)MOT OR #4 LINEINCOMINGPOWERV ariable frequency DrivesReturn to the Table of your regional sales manager for more information and to obtain a of two parallel inverter sectionsXFMR/RECTIFIER (CONVERTER)ASSEMBLY INCOMING POWERINVERTERSECTIONMASTERAC REACTORINVERTERSECTIONFOLLOWERDC LINKREACTORAC REACTORROUTERHMISINGLE MACHINE INTERFACESTD-EEDC LINKREACTORINDUCTIONMOTORPROCESSCONTROLI NTERFACESTD-EESTD-EE: STANDARD ELECTRICAL ETHERNETTC-OF: TIME CRITICAL OPTICAL FIBERLAPTOP( Benshaw CONNECT)TC-OFSTD-EESTD-EEM2L 3000 SeriesAdvanced Features and ConfigurationsHigh speed communication architecture enables the connection of up to eight inverter sections in parallel, providing clean, multi-level PWM output for motors up to 90,000 Medium Voltage drive ProductsVariable frequency DrivesReturn to the Table of Contents2-1 Low Voltage variable frequency DrivesStandard Low Voltage drive ProductsGeneral Purpose Micro Drives.

5 2-2 Sensorless Vector Drives ..2-5 NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives ..2-10 Built-to-Order Packaged Drives ..2-14 Standard Low Voltage drive OptionsInput Line Reactors ..2-19 Output Reactors ..2-25 Long Lead Filters ..2-27 Dynamic Brake Resistors and Brake Modules ..2-30 Engineered Low Voltage drive ProductsVFD Pre-Order Check List ..2-32 Sensorless Vector Drives ..2-35 Integrated Control Solutions ..2-52 Custom-Engineered drive Solutions ..2-54 Clean Power Drives ..2-552-1 Return to the Table of 5 HP, 230 / 460 V / Protected Chassis / NEMA 1* Product Highlights:The GX series is a compact, economical chassis drive designed for low horsepower GX series has a powerful set of parameters with a simple, easy to use keypad. The programming structure provides quick, simple small in size, the GX series provides a large amount of digital I/O for custom Advantages: Small, compact design Constant torque rated Sensorless vector control or V/Hz control Standard dynamic braking transistor (external resistor required) Flexible, programmable I/O Integral PID control Standard ModBus RTU terminals Windows based softwareStandard Features: Standard I/O: 8 digital inputs, 2 analog inputs, 1 analog output, 1 relay output, 1 open collector output Digital metering: Output current, output frequency , DC link voltage, motor RPM, output power, output voltage, output torque Protection: Over current, ground fault, over voltage, current limit, motor overload, output phase loss, over heat, loss of signal and more Communications: ModBus RTU (standard) Voltage tolerance: 10% Control methods: Open loop V / Hz, sensorless vector control V / Hz patterns.

6 Linear, squared, user programmable V / Hz Analog output functions: 1 analog output 0 10 VDC: Configurable to motor speed, output current, output voltage, DC link voltage Analog inputs: 1 at 0/4 20 mA, 1 at 0 10 VDC Relay output and open collector output: 1 Form C relay output and 1 open collector output, programmable to running, faulted, stopped, ready, at speed, high or low frequency levels, loss of signal and more Digital inputs: 8 digital inputs configurable to forward run, reverse run, 3 wire start / stop, reset, jog, preset speeds, motorized pot function, external trip, alternate ramp selections, HOA and more User interface: 4 digit LED display Stop methods: Coast, decel, DC injection braking and optional dynamic brakingGX SeriesRATINGSC onstant Torque:1 5 HP @ 460 V 1 5 HP @ 230 V*Chassis VFD converts to NEMA 1 with conduit kitStandard Low Voltage drive ProductsGeneral Purpose Micro DrivesReturn to the Table of Contents2-3GX SeriesControl Terminal LayoutLED displaySave parametersStatus indicatorsRun / stop buttonsLeft / right up / down keysModbus terminalProgrammable I/OT/MDescriptionMOMulti-Function Open Collector OutputMGMO Common2424 V Power Supply (100 mA Max.)

7 P1 Multi-Function Input Terminal (Factory Setting)Fx: Forward RunP2Rx: Reverse RunCMInput Signal CommonP3 Multi-Function Input Terminal (Factory Setting)Bx: Emergency StopP4 Rst: Trip ResetP5 Jog: Jog OperationCMInput Signal CommonP6 Multi-Function Input Terminal (Factory Setting)Multi-Step Freq. LowP7 Multi-Step Freq. MiddleP8 Multi-Step Freq. HighVR10 V Power Supply For PotentiometerV1 Freq. Setting Voltage Signal Input: -0 10 VIFreq. Setting Current Signal Input: 0 20 MAAMM ulti-Function Analog Output Signal: 0 10 V3 AMulti-Function Relay Output TerminalNormally Open Contact3 BNormally Closed Contact3 CCommonS+RS485 Communication TerminalS General Purpose Micro DrivesReturn to the Table of SeriesProtected Chassis, 1 5 HP, 230 / 460 V230 VModel NumberConstant TorqueDimensions (in.)Weight (lbs.)List PriceHPAmpsHWD RSI-001-GX-2B $ RSI-002-GX-2B $ RSI-003-GX-2B $ RSI-005-GX-2B $ 460 VModel NumberConstant TorqueDimensions (in.)Weight (lbs.)

8 List PriceHPAmpsHWD RSI-001-GX-4B $ RSI-002-GX-4B $ RSI-003-GX-4B $ RSI-005-GX-4B $ NEMA 1 Conduit KitsModel NumberDescriptionList Price GX-NEMA1 KIT-AConduit Kit for 1 HP GX drive $ GX-NEMA1 KIT-BConduit Kit for 2 HP GX drive $ GX-NEMA1 KIT-CConduit Kit for 3 HP and 5 HP GX drive $ Remote KeypadModel NumberDescriptionList Price VFD-2M-GX-KEYPADR emote Mount Keypad and 2 Meter Cable $ Units are stocked as protected chassis. If NEMA 1 enclosed is required, add NEMA 1 conduit kit. Conduit kits will need to be installed by customer. Web stocked Available for same day Low Voltage drive ProductsGeneral Purpose Micro DrivesReturn to the Table of Contents2-5 Sensorless Vector DrivesSG SeriesRATINGSV ariable 40 HP @ 230 700 HP @ 460 V 400 HP @ 600 VStandard 40 HP @ 230 V 600 HP @ 460 V 400 HP @ 600 V Heavy Duty:5 30 HP @ 230 V 5 500 HP @ 460 V 5 300 HP @ 600 V variable Torque / Standard Duty / Heavy DutyProduct Highlights:The SG series is a compact, economical drive designed for the most demanding applications.

9 The flexible power stack allows the user to apply it to heavy duty loads (150% for 60 secs), standard duty loads (120% for 60 secs), or variable torque loads (110% for 60 secs).With over 250 programmable parameters, Benshaw s SG series drives are configurable to meet the needs of almost any industrial application, yet remain simple and easy to Advantages: Standard and heavy duty ratings Integral PID Control Sensorless vector control or V/Hz control Integral multiple motor control for pumping applications Uploadable / downloadable keypad Flexible, programmable I/O Economical, compact design Simple, easy to use LCD interface Standard ModBus RTU port Windows-based softwareStandard Features: Standard I/O: 8 digital inputs, 2 analog inputs, 2 analog outputs, 5 relay outputs Optional I/O: Isolated analog output board (adds 2 additional analog outputs, 0/4 20 mA) Digital metering: Output currents, ground current, output frequency , DC link voltage, motor RPM, output motor voltage, run time and more Protection.

10 Over current, ground fault, over voltage, current limit, motor overload, phase loss, over heat, loss of signal and more Analog inputs: 1 at 0/4 20 mA, 1 at 0 10 VDC (or -10 to 10 VDC) Communications: Modbus RTU (standard); Optional Fieldbus includes DeviceNet, Profibus, BacNet, LonWorks, Modbus TCP Voltage tolerance: -15%, +10% Control methods: V/Hz, sensorless vector, slip compensation V/Hz patterns: Linear, squared, user programmable V/Hz Analog outputs: 2 at 0 10 VDC (standard), 2 at 0/4 20 mA (with option board). Configurable to motor speed, output current, output voltage, DC link voltage, power, PID follower Relay outputs: 1 Form C fault relay output, 4 Form A relay outputs configurable to running, faulted, ready, at speed, high or low frequency levels, loss of signal, ready and more Digital inputs: 8 digital inputs configurable to forward run, reverse run, 3 wire start / stop, reset, jog, preset speeds, motorized pot function, external trip, alternate ramp selections, HOA and more User interface: 2 line LCD display, 16 characters per line Stop methods: Coast, decel, DC injection braking, Flux braking and optional dynamic braking Return to the Table of SeriesBasic Wiring DiagramDB UNIT(option)RSTGUVWE/GP1P2 MotorUVWEACRMC1 MCCB1 MRSi-SGN3 PhaseAC input5 GNTM otor thermaldetectionA0B0 Pulseinput5 GSourcingMode PNPS inkingMode NPNCMM8M7M6M5M4M3M2M124G24P24V : Speed-LDefault: Speed-MDefault: RSTBX (E-STOP)Default: JOGD efault: FXDefault: RXDefault.