Example: stock market

23 SERIES OIL-LESS VACUUM PUMPS & …

23 SERIES OIL-LESSVACUUM PUMPS & COMPRESSORSOPERATION& MAINTENANCEMANUALP roduct Use Criteria: Pump only clean, dry air. Operate at 32 F - 104 F (0 C - 40 C). Protect unit from dirt & moisture. Do not pump flammable or explosive gases oruse in an atmosphere that contains such gases. Protect all surrounding items from exhaust air. Thisexhaust air can become very hot. Corrosive gases and particulate material willdamage unit. Water vapor, oil-based contaminantsor other liquids must be filtered out. Consult your Gast Distributor before using at highaltitudes. OIL-LESS rotary-vanes require NO lubrication. Sealed bearings are grease packed. Use of petroleum or hydrocarbon products willreduce carbon-vane service #0523-101 ShownModel #1023-101Q ShownIMPORTANT: PLEASE READ THIS manual AND SAVE FOR FUTURE you for purchasing this Gast product. It is manufactured to the highest standardsusing quality materials. Please follow all recommended maintenance, operationaland safety instructions and you will receive years of trouble free information Clearances:Top.

23 SERIES OIL-LESS VACUUM PUMPS & COMPRESSORS OPERATION & MAINTENANCE MANUAL Product Use Criteria: • Pump only clean, dry air. • Operate at 32ºF - 104ºF (0ºC - 40ºC). ...

Tags:

  Manual, Compressor, Pumps, Vacuum, Less, Oil less vacuum pumps amp compressors, Oil less vacuum pumps amp

Information

Domain:

Source:

Link to this page:

Please notify us if you found a problem with this document:

Other abuse

Transcription of 23 SERIES OIL-LESS VACUUM PUMPS & …

1 23 SERIES OIL-LESSVACUUM PUMPS & COMPRESSORSOPERATION& MAINTENANCEMANUALP roduct Use Criteria: Pump only clean, dry air. Operate at 32 F - 104 F (0 C - 40 C). Protect unit from dirt & moisture. Do not pump flammable or explosive gases oruse in an atmosphere that contains such gases. Protect all surrounding items from exhaust air. Thisexhaust air can become very hot. Corrosive gases and particulate material willdamage unit. Water vapor, oil-based contaminantsor other liquids must be filtered out. Consult your Gast Distributor before using at highaltitudes. OIL-LESS rotary-vanes require NO lubrication. Sealed bearings are grease packed. Use of petroleum or hydrocarbon products willreduce carbon-vane service #0523-101 ShownModel #1023-101Q ShownIMPORTANT: PLEASE READ THIS manual AND SAVE FOR FUTURE you for purchasing this Gast product. It is manufactured to the highest standardsusing quality materials. Please follow all recommended maintenance, operationaland safety instructions and you will receive years of trouble free information Clearances:Top.

2 002 Ends:.0015 - .005 Vane Life:5,000-15,000 hours dependingupon application Model numbers ending in X have automatic thermalprotectors which protect the motor by shutting the motoroff if it overheats. The motor will automatically restartonce the motor has 9001 & 14001 CERTIFIED Registered Trademark/ Trademark of Gast Manufacturing Inc., Copyright 2001 Gast Manufacturing Inc. All Rights NO. 70 - 290 G375PL (REV-G) Model #1023-V103 ShownYour safety and the safety of othersis extremely have provided many important safety messagesin this manual and on your product. Always readand obey all safety is the safety alert symbol. This symbolalerts you to hazards that can kill or hurt you andothers. The safety alert symbol and the words DANGER and WARNING will precede all safetymessages. These words mean:You willbe killed or seriously injured if you don tfollow canbe killed or seriously injured if you don tfollow safety messages will identify the hazard, tell youhow to reduce the chance of injury, and tell youwhat can happen if the safety instructions are notfollowed.

3 Correct installation is your sureyou have the proper installation conditions and thatinstallation clearances do not block air air flow over the product in any way cancause the product to overheat. MountingThis product can be installed in any the product to a stable, rigid operating surfaceand using shock mounts will reduce noise and ControlIt is your responsibility to contact a qualifiedelectrician and assure that the electrical installation isadequate and in conformance with all national and localcodes and the correct overload setting required toprotect the motor (see motor starter manufacturer srecommendations). Select fuses, motor protectiveswitches or thermal protective switches to provideprotection. Fuses act as short circuit protection for themotor, not as protection against overload. Incoming linefuses help to withstand the motor s starting starters with thermal magnetic overload or circuitbreakers protect motor from overload or reducedvoltage wiring diagram attached to the product providesrequired electrical information.

4 Check that powersource is correct to properly operate the is your responsibility to operate this product atrecommended pressures or VACUUM duties androom ambient UpIf motor fails to start or slows down significantly underload, shut off and disconnect from power supply. Checkthat the voltage is correct for motor and that motor isturning in the proper direction. Vane life will bedrastically reduced if motor is not operating can break or be damaged if motor/pump runs inthe wrong product s intake and exhaust filters will provideadequate filtration in most applications. Consult yourGast representative for additional filterrecommendations. Install relief valves and gauges atinlet or outlet, or both, to monitor performance. Checkvalves are required to prevent back streaming throughthe Disconnect electrical power at the circuit breakeror fuse box before installing this this product where it will not come intocontact with water or other this product where it will be ground this to follow these instructions can result indeath, fire or electrical Shock HazardInjury HazardProduct surfaces become very hot during operation,allow product surfaces to cool before stream from product may contain solid or liquidmaterial that can result in eye or skin damage,wear proper eye to follow these instructions can result inburns, eye injury or other serious plugs from the IN and OUT ports.

5 Connectwith pipe and fittings that are the same size or largerthan the product s threaded numbers ending in X have automaticthermal protectors which protect the motor byshutting the motor off if it overheats. The motor willautomatically restart once the motor has is your responsibility to: Regularly inspect and make necessary repairs toproduct in order to maintain proper operation. Make sure that pressure and VACUUM is released from product before starting intake and exhaust filters after first 500 hours ofoperation. Clean filters and determine how frequentlyfilters should be checked during future operation. Thisone procedure will help to assure the product sperformance and service end cap and filters. Inspect filters for rips,tears, cuts, brittleness and excessive foreign Clean filters if in good condition withcompressed air. Re-inspect for wear filters Check filter/muffler (#11) for compacted debris. Ifdebris is present, replace Check condition of O-ring.

6 It should be soft andflexible. Replace if it is Remove and inspect muffler box. Clean box. Setbox aside. (Not all models have a muffler box.)6. Check gasket for cracks or tears. Install new gasketif any cracks or tears appear. Replace Replace muffler Reinstall filters or install new filters if end 21. Remove six end plate bolts. (See exploded view.)2. Use a small hammer to carefully tap on end plate to remove. Do not use a screwdriver to pry Check that vanes are moving freely in and out of vane slots. Replace vanes if more than 50% of thevane extends past the vane Remove vanes and clean both sides with fine emerycloth. Clean end-plate with fine emery Flush vanes with AH255B solvent and remove allsolvent from Flush body, rotor and end plate with AH255B solvent, then remove all solvent from each Check body, rotor and end plate for scoring. If eachpart is clean and shows no signs of scoring,re-install parts.

7 If scoring appears, send unit to factory or replace with new part(s).Check that all external accessories such as reliefvalves and gauges are attached to cover and arenot damaged before re-operating this product to remove excessive dirt, foreignparticles, moisture or oil that occurs in the operatingenvironment will help to maintain proper vaneperformance. There are 2 options for this Option 1 does not remedy your problem, go on toOption only Gast AH255B Flushing Solvent or othernon-petroleum based flushing solvent. Do Not usekerosene or ANY other combustible solvents toflush product. Disconnect electrical power supply cord beforeperforming maintenance on this product is hard wired into system, disconnectelectrical power at the circuit breaker or fuse boxbefore performing maintenance on this to follow these instructions can result indeath, fire or electrical Shock HazardWARNINGO ption 1 You will need 2 pipe nipples at least 4 inches long with1/4 NPT for 0323 and 0523 products, or 3/8 NPT onone end for 0823 and 1023 products.

8 No nipples areneeded if the unit does not have a muffler Remove filter and muffler cap (#9).2. Remove 5 bolts. Use a small hammer to tap onmuffler box to remove it. Attach pipe nippleswhere muffler caps were Start product and add flushing solvent to the inletport. If using liquid solvent, pour severaltablespoons directly into the inlet port. If using GastAH255B, spray solvent for 5-10 seconds into inletport. Place towel over exhaust port to clean Plug inlet port for 20-30 seconds. Listen for changes in the sound of the pump. If pump sounds smooth, go to next step. If pump does not sound like it is running smoothly, installing a Service Kit willbe required (See Service). 5. Release Repeat steps 3-5 three or four Option 1 is not successful, remove the end plateand HazardProduct surfaces become very hot during operation,allow product surfaces to cool before stream from product may contain solid or liquidmaterial that can result in eye or skin damage,wear proper eye this product in a well ventilated to follow these instructions can result inburns, eye injury or other serious will NOT guarantee field-rebuilt productperformance.

9 For performance guarantee, theproduct must be returned to a Kit contents vary. Most contain vanes, gasketsand filter Remove filter/muffler parts from front of muffler Remove the 5 muffler box a small hammer to tap on box to remove. Do not use a Remove the 6 end plate Remove end plate. Check direction of bevel edgesof vanes then remove Clean body and rotor Check end plate, rotor and body for scoring. Severe scoring or worn bearings will require service at a Gast-authorized NOT remove rotor or motor Insert vanes, checking that the bevel edges are inthe correct KIT INSTALLATIONSHUTDOWN PROCEDURESIt is your responsibility to follow proper shutdownprocedures to prevent product damage. NEVER ADD OIL TO THIS OIL-LESS Disconnect Operate product for at least five minutes without Run at maximum VACUUM for 10-15 Repeat step Disconnect power Plug open ports to prevent dirt or othercontaminants from entering product.

10 Disconnect electrical power supply cord beforeinstalling Service product is hard wired into system, disconnectelectrical power at the circuit breaker or fuse boxbefore installing Service all air lines to release pressure or to follow these instructions can result indeath, fire or electrical Shock Hazard9. Replace end plate. Torque bolts to 90-120 in. Check gasket for muffler box. Torque bolts to 90-120 in. that all external accessories such as reliefvalves and gauges are attached and are not damagedbefore re-operating product.* Denotes parts included in the Service Kit. Parts listed are for stock models.** No Service Kit available, order parts separately. ** Not specific OEM models, please consult the factory. When corresponding or ordering parts, please give complete model and serial QTY0323-101 0323-101Q 0523-101 0523-101Q 0523-V103 1 BODY1AK503 AK503 AK505AK505AK5052 *VANE4 AH850 AAH850 AAH850 AAH850 AAH805A3 SHROUD1 AK502 AK502 AK502AK502AK5024 END PLATE1 AK516 AAK501 AK516 AAK501AK516A5 *GASKET1AK521AK5216 MUFFLER BOX1AK519AK5197 *O-RING2AK473AK4738 *FELT2AK524AK5249 END CAP2AK510AK51010 END CAP ASSEMBLY2AK526AK52611 FILTER / MUFFLER1AK840 AAK840A12 FOOT SUPPORT1AC136AC13613 ELBOW **2AD99714 MUFFLER ASSEMBLY1V425L15 JAR2AA125A16 COVER1AV42717 FELT FILTER4B344A18 SUPPORT1B345A19 COVER GASKET2B62A20 FILTER ASSEMBLY1V400G21 COVER1AV402 CPC22 FILTER ASSEMBLY1B343B23 SCREEN CAP1AJ57124 FELT SUPPORT1B347 SERVICE KIT1K478AK478K478AK478**MufflerAssemblyV acuum IntakeFilter AssemblyEXPLODED PRODUCT VIEW.


Related search queries