2400 Vertical Carousel - jtechcom.com

1 Series 2400 vertical carousel Installation, Operation, and Maintenance Manual These instructions are intended for use with all White Vertical Carousel models equipped with AC drives including: MODEL NOMINAL PAN DEPTH 2400 inches 1800 inches 1600 inches 1500 inches Document Number: 42805 Revision: For assistance, contact our Customer One Protection technical support group at 1-800-571-8822 or SERIES 2400 vertical carousel INSTALLATION, OPERATION, AND MAINTENANCE MANUAL White Systems, Inc. 30 Boright Avenue Kenilworth, NJ 07033 Phone Fax Document Number: 42805 Revision: Printing: 29 January 2000 Copyright 2000 White Systems, Inc. All rights reserved. This document contains information that is proprietary to White Systems, Inc.

2 (White). This document and the information contained in it may not be duplicated, used, or disclosed in whole or in part, except as specifically authorized in writing by White. Brand and product names mentioned herein are trademarks or registered trademarks of their respective holders. The information contained in this document is subject to change without notice and shall supersede all previous versions of the document. There are no warranties with respect to the information contained in this document, express or implied, except as provided by written contract between White and customer. Vertical Carousel TECHNICAL MANUAL White Systems, Inc. i PREFACE Purpose of this manual This is a guide for installing, operating , and maintaining the Series 2400 vertical carousel . The equipment owner should make a copy of this manual available to employees at installation and during safety, operation, and maintenance training.

3 Afterwards, maintenance personnel should keep a copy on file for reference during maintenance, troubleshooting, or when ordering spare parts. This manual does not cover major rebuilds and overhauls, or component level electronic repairs. Should you encounter any of these situations, please call our Customer One Protection technical support group at 1-800-571-8822. How to use this manual For reference purposes, we have divided this manual into separate subjects. Each subject appears in a numbered section following a bold, capitalized title. Key paragraphs within each section are numbered and have bold titles. The Table of Contents lists the numbered sections and paragraphs, forming an index for quick reference. When possible, we have included illustrations to help explain procedures. Refer to the List of Figures to find specific illustrations. For cases where generic drawings cannot provide adequate detail, we will refer to specific drawings shipped with this manual.

4 Organization of this manual 1. SAFETY: This section is a list of statements and symbols the manual uses to warn about procedures that, if followed incorrectly, could cause personal injury or equipment damage. 2. DESCRIPTION: This section describes the components of the Vertical Carousel system, how the system operates, and the system s operating controls. 3. INSTALLATION: This section contains a list of tools, components, and procedures for the electrical and mechanical installation of the Series 2400 vertical carousel . 4. ADJUSTMENTS AND SETUP: This section is a general guideline for commissioning the Series 2400 vertical carousel . Vertical Carousel TECHNICAL MANUAL ii

5 White Systems, Inc. 5. OPERATION: This section contains rules for safe operation and procedures for starting and operating the Vertical Carousel system in manual and automatic mode. 6. MAINTENANCE AND TROUBLESHOOTING: This section contains rules for maintenance safety, a recommended maintenance schedule, procedures for inspecting, adjusting, and replacing components, and a guide for troubleshooting system problems. 7. DESIGN DATA: This section contains a list of Series 2400 vertical carousel specifications and optional equipment. Vertical Carousel TECHNICAL MANUAL White Systems, Inc. iii Table of Contents 1. 1 WARNINGS .. 1 CAUTIONS.

6 1 APPLICABLE WARNINGS AND 1 2. 3 GENERAL .. 3 operating CONTROLS .. 5 Location of operating 5 Carousel Interface Terminal .. 5 THEORY OF 7 Enclosure .. 7 Conveying 9 3. INSTALLATION .. 12 TOOLS AND EQUIPMENT .. 12 REFERENCE DRAWINGS .. 12 RESOURCE 12 INSTALLATION SITE .. 12 UNCRATING .. 13 Inspection .. 13 Itemized parts checklist .. 13 ASSEMBLING THE Carousel ENCLOSURE .. 15 Layout .. 15 Uncrating the Carousel 16 Placing the left Carousel side .. 18 Placing the right Carousel side .. 20 Installing the crossbars .. 21 Installing the torque shaft ..22 Installing the tie rods .. 24 Installing the 24 Installing the skin 25 Adjusting the tie rods .. 27 Leveling the Carousel .. 28 Anchoring the Carousel ..29 ELECTRO-MECHANICAL WIRING .. 30 Control 30 Carousel Interface Terminal .. 31 Task 31 Drive .. 31 4.

7 ADJUSTMENTS AND SETUP .. 32 ADJUSTING CONVEYING MECHANISM .. 32 Adjusting the load Adjusting the drive mechanism .. 33 CONNECTING 34 Power requirements ..34 Vertical Carousel TECHNICAL MANUAL iv

8 White Systems, Inc. Courtesy 34 Connecting power to the 34 Powering the electrical enclosure .. 35 FINAL ASSEMBLY .. 35 Installing the pans .. 35 Installing the counter .. 37 Installing the doors .. 37 Installing the last four Leveling the pans .. 40 Installing the reference sensor 41 Installing the lower access panel .. 43 5. OPERATION .. 45 RULES FOR SAFE OPERATION .. 45 LOADING THE Carousel .. 45 Pan weight capacity .. 45 Carousel weight capacity .. 45 Loading 45 STARTING THE Carousel .. 47 operating MODES ..48 Host computer mode ..48 Position 48 Jog/move 49 Home Carousel .. 49 Lightbar monitor (optional).

9 50 Door control (optional)..50 50 Emergency stop 50 Light curtain/touch bar fault .. 51 Execution fault .. 51 Photo eye fault .. 52 Imbalance fault .. 52 SETUP PARAMETERS ..52 Password .. 52 Set 53 53 Pulses per 53 Number of pans .. 54 Offset .. 54 Low 54 Stop window .. 55 Set 55 Baud 56 Data bits .. 56 56 Stop 57 Save settings .. 57 6. MAINTENANCE AND 58 MAINTENANCE 58 MAINTENANCE SCHEDULE .. 59 Carousel 59 Hardware .. 59 Checking drive 59 Checking drive sprockets .. 60 Vertical Carousel TECHNICAL MANUAL White Systems, Inc. v Checking load chain ..60 Checking load chain 60 Checking stabilizing arm 60 Checking scissors arms ..60 Checking pans and shelves .. 60 Checking the stabilizing track .. 60 Checking photo eyes ..60 Carousel 61 Checking reducer oil level .. 61 Replacing oil in Lubricating roller Lubricating idler and drive sprocket 61 Lubricating stabilizing track.

10 61 Lubricating trunnion pivot points .. 61 Replacing sensors and cables .. 61 TROUBLESHOOTING GUIDE .. 62 7. DESIGN DATA .. 63 SPECIFICATIONS .. 63 63 Load chain safety Bearings .. 63 Footprint .. 63 63 Power requirements ..63 Environmental considerations .. 63 Sound level .. 63 Service 63 OPTIONAL 64 Dust cover .. 64 Hand crank .. 65 Clean room 67 RS-232 interface port operation and message format .. 71 8. 75 MODEL NUMBER .. 75 76 RETURNED 77 RECOMMENDED SPARE 78 Vertical Carousel TECHNICAL MANUAL vi