3 新型ガソリンターボエンジン「SKYACTIV-G 2.5T …

1 16 2016 CX-9 3 1 2 3 Engine Design Engineering Dept. Engine Performance Development Dept. 4 5 6 Powertrain Technology Development Dept. Powertrain Planning Dept. Powertrain Development Div. skyactiv -G Newly Developed Gasoline Engine " skyactiv -G " Zoom-Zoom skyactiv -G CX-9 NA Summary Based on Mazda s long term technology development strategy (Sustainable Zoom-Zoom), a new series of skyactiv -G gasoline engines were developed to realize both fun-to-drive and environmental performance at high level.

2 As a further evolved form of skyactiv -G, new turbocharged engine was developed to be mounted on the All-New Mazda CX-9. In the process of developing the new engine, as a fresh departure from the current downsizing engine, turbo-lag, which is the weak point of a turbocharged engine, was overcome, and transient response and torque controllability equivalent to a large-displacement natural aspiration engine were realized. As a result, lively driving and more torqueing-full performance were brought into reality and class-top fuel economy was achieved with an expanded low specific fuel consumption area. This article introduces the concept and the technologies applied to this engine. 1. skyactiv -G Zoom-Zoom (1)(2)(3) CX-9 Fig.

3 1 3 4L skyactiv -G Fig. 1 skyactiv -G 2 1 3 Einosuke Suekuni Mitsuyuki MurotaniTomoaki Fujiyama 5 4 6 Kouhei Iwai Naoyuki YamagataReiji Okita 17 2016 2. CX-9 Mazda V6 CX-9 Dynamic Pressure Turbo Cooled EGR Cooled EGR skyactiv -G 3.

4 Fig. 2 7 Fig. 2 Vision for Evolution of Internal Combustion Engine Cooled EGR Table 1 skyactiv -G NA skyactiv -G Cooled EGR NA 13 89mm Table 1 Dimension and Specifications 4. CX-9 Fig. 3 Fig. 4 1250rpm 350Nm 420Nm/2000rpm 169kW(230PS)/5000rpm 186kW(253PS) skyactiv -G NEW skyactiv -G 2488cm3 89mmx100mm Cavity Piston Large Cavity PistonDI 6 Hole Injector) Open(BTDC)-32 42-24 50 Close(ABDC)110 36100 26 Open(BBDC)58 1350 5 Close(ATDC)6 512 47 Electric Hydraulic HLA+Roller follower 50mmx 50mm RollerSilent Electric control 2stage)Electric control Variable)Water Jacket spacerw/oPlastic spacerw/oHP-Cooled EGRT urbocharger Systemw/oDynamic pressure turboSystem138kW(188PS)*1/5700prm142kW 192PS)*2/5700rpm169kW(230PS)*1/5000rpm18 6kW 253PS)

5 *2/5000rpm250Nm*2/3250prm256Nm*1/3250rpm 420Nm/2000rpm*1 Regular Gasoline*2 Premium GasolineCrank main/pin journal diaValve trainEngineEngine TypeDisplacementBorexStrokeCompression ratioCombustion chamberChain type valve train OilOil Pump EGR TorqueFuel InjectionIntake-ValveTimingExhaust-Valve to idealFarClose 18 2016 Fig. 3 Vehicle Transient Acceleration Fig. 4 Engine Performance 5000rpm 169kW 186kW Cooled EGR skyactiv -G NA skyactiv -G Cooled EGR Fig. 5 Fig. 5 Fuel Consumption Characteristics 190km/h =1 Fig. 6 Fig. 6 =1 Area of Engine Operation 5. NA Fig.

6 7 Theory of Dynamic Pressure Turbo 19 2016 Q Pi 1 / : : : : 1620rpm 2 15 Fig. 8 Fig. 8 Effect of Dynamic Pressure Turbo System 1620rpm A/R Area Radius 20~25 4-3 Fig.

7 9 Fig. 10 Fig. 10 Fig. 13 2 A/R Fig. 9 Cylinder Head Exh. Port and Water Jacket Fig. 10 Dynamic Pressure Turbo System 20 2016 900 C CAE Fig. 11 Dynamic Pressure Turbo System Fig. 12 Exhaust Manifold with Variable Valve Fig. 13 Twin Flow Turbocharger Cooled EGR High- pressure Cooled EGR Fig. 14 Fig. 15 EGR Cooler Fig.

8 14 Cooled EGR System Fig. 15 EGR MAP EGR EGR EGR Cooler 2 21 2016 EGR 950 C 150 C Cooled EGR 10 C NA 6. NVH skyactiv -G Table 1 skyactiv -G Cavity Piston NA 2 12 Fig. 16 Large Cavity Piston Fig. 17 High Tumble Port 2 75% NA Fig.

9 18 Comparison of Oil Pump Fig. 19 Water Jacket Spacer skyactiv -G skyactiv -G NA =13 skyactiv -G NASKYACTIV-G tumble edge machining 22 2016 NVH NVH 6 3 USA LEVII EU Stage6 7. skyactiv -G One Mazda CX-9 1 2011 2 CX-5 skyactiv -G 2012 3 2015