35D MS R10 - lift-tek.com

1 7040 South Highway 11 Westminster, SC 29693 Toll Free (888) 946-3330 (864) 647-1119 FAX (864) 647-5406 manual Number:235857 R10 This manual contains standard productionProduct Identification Engineered Options not ARTS MANUALFOR PARTS AND SERVICE:TELEPHONE: (888) 946-333035D MS2-StageLimited Freelift MastFor PIDs 35D-MS-001 Through PresentPRODUCT This ManualIntroductionLIFT-TEK / ELECARCUSTOMER SERVICE7040 S HWY 11 WESTMINSTER, 29693 TELEPHONE: (888) 946-3330 FAX: (864) 647-5406 This manual shows the parts breakdown for the mast product ID the product ID number (PID) stamped on the left hand side of the outer uprightchannel. This number must be used when ordering replacement parts for this PartsCustomers -Parts and service literature is available through authorized lift truck dealers. Toplace an order, contact the lift truck dealer of your Truck Dealers -To order parts and service literature contact: 35d ms XYZPage 2 Safety Decals.

2 32000 PSI Main Lift Cylinders .. 42600 PSI Main Lift Cylinders .. 8 Outer Upright .. 12 Inner 18 Hoist 22 Lowering Control Valve .. 23 Load Backrest .. 24 Hydraulic Group .. 254 Roller Carriages .. 266 Roller Carriages .. 29 STD-VIS Internal Hose 32 Single Function HI-VIS Internal Hose 34 Single Function Hi-Vis ORFS Internal Hose 36 Double Function HI-VIS Internal Hose 38 Double Function Hi-Vis ORFS Internal Hose 40 Recommended Spare Parts List .. 42 Safety DecalsPage 42000 PSI Main Lift Cylinder LengthFor PIDs 35D-MS-001 Through 35D-MS-1314 Page 5ML-1 OCLLOW PRESSUREOCLLOW PRESSUREOCLLOW PRESSUREMAINLIFTMAINLIFTMAINLIFTQTY 1 QTY 1 QTY 1565820548058210210558327057582056815821 0410658327258582058825821061075832745958 2060835821081095832776058206284582110110 5832796158206485582112111583281625820668 6582114112583283635820688758211611358328 5645820708858211811458328765582072895821 2011658329066582074905821221175832926758 2076915821241185831376858207892582126119 5832946958208093582128120583295705820829 4582130121583296715820849558213212358329 7725820869658213412458329873582088975821 3612558329974582090985821381265833007558 2092995821401275833017658209410058214212 8583302775820961015821441305833037858209 810358313613158330479582100104583268(in) (in)OCL - Outer channel length(in)

3 CCP-1 ITEMQTYPART #DESCRIPTIONITEMQTYPART #DESCRIPTION11N/AShell121626505 Fitting21N/APlunger/Rod131668935 Snap - Ring31N/ASpace1413 Pull Wire411 Wiper1513 Piston51562634 Retainer1611 Nylon Ring611 Seal1711 Seal711 Back-Up Ring1811 Wear Ring811O-Ring1912 Check Valve91563782 Fuse - Piston2011,2O-Ring101562847 Spring2112 Washer111562848 Spring Guide2212 Retaining RingCommon Parts1 - Included in Cylinder Service Kit - Included in Check Valve Service Kit - Included in Piston Service Kit PSI Main Lift CylindersFor PIDs 35D-MS-001 Through 35D-MS-1314 Page 62000 PSI Main Lift CylindersFor PIDs 35D-MS-1315 Through 72000 PSI Main Lift CylindersFor PIDs 35D-MS-1315 Through PresentML-6 ITEMQTYPart #DescriptionITEMQTYPart #Description111 Back-Up Ring131N/ARod213 Check Valve1411 Rod Seal311 Circlip151N/AShell Assembly411 Circlip1615 Spring514 Cushion Sleeve1715 Spring Guide615 Fuse Piston181N/AStop Ring711 Nylon Ring1911 Washer811O-Ring2011 Wear Ring911O-Ring2111 Wiper101N/APiston221N/AWire Ring1111 Piston Seal231626505 Fitting1212 Retainer2413129 Snap Ring4 - Included in Cushion Sleeve Kit P/N - Included in Fuse Valve Kit P/N - Included in Seal Kit P/N = Outer Channel Length2 - Included in Retainer Kit P/N.

4 Included in Check Valve Kit P/N PRESSURELOW PRESSURE( QTY 2 )( QTY 2 )REF "A"REF "A"5610069337810069505710069347910069515 8100693580100695259100693681100695360100 6937821006954621006938831006955661006939 8410069566710069408510069576810069418610 0695869100694289100695970100694392100696 0721006944931006961731006945951006962741 0069461011006963751006947106100696476100 69481181006965771006949 OCL - Outer Channel LengthMAIN LIFT CYLINDEROCL (IN)MAIN LIFT CYLINDEROCL (IN)Page PSI Main Lift CylindersFor PIDs 35D-MS-001 Through 35D-MS-1314 Page 92600 PSI Main Lift CylindersCCP-2 ITEMQTYPART #DESCRIPTIONITEMQTYPART #DESCRIPTION11N/AShell101562847 Spring21N/APlunger/Rod111562848 Spring Guide31N/ASpacer121626505 Fitting411 Wiper131688935 Snap Ring51562634 Retainer1412 Pull-In Wire611 Seal1512 Piston711 Back-Up Ring1611 Nylon Ring811O-Ring1711 Seal91562849 Fuse Piston1811 Wear RingCommon Parts1 - Included in Cylinder Service Kit - Included in Piston Service Kit PRESSUREOCLHIGH PRESSUREOCLHIGH PRESSUREMAINLIFTMAINLIFTMAINLIFT(in)QTY 1(in)QTY 1(in)

5 QTY 1565819628058201010558323257581964815820 1210658323458581966825820141075832365958 1968835820161095832396058197084582018110 5832416158197285582020111583243625819748 6582022112583245635819768758202411358324 7645819788858202611458324965581980895820 2811658325266581982905820301175832546758 1984915820321185831336858198692582034119 5832566958198893582036120583257705819909 4582038121583258715819929558204012358325 9725819949658204212458326073581996975820 4412558326174581998985820461265832627558 2000995820481275832637658200210058205012 8583264775820041015820521305832657858200 610358313213158326679582008104583230 OCL - Outer channel lengthFor PIDs 35D-MS-001 Through 35D-MS-1314 Page 102600 PSI Main Lift CylindersFor PIDs 35D-MS-1315 Through 112600 PSI Main Lift CylindersFor PIDs 35D-MS-1315 Through PresentML-3 OCLHIGH PRESSUREOCLHIGH PRESSUREMAINLIFTMAINLIFT(in)QTY 1(in)QTY 1561006968761006985571006969771006986581 0069707810069875910069717910069886010069 7280100698962100697381100699063100697482 1006991641006975841006992661006976851006 9936710069778610069946810069788910069956 9100697992100699670100698093100699772100 6981951006998731006982971006999741006983 10110070007510069841181007001 OCL - Outer channel lengthCCP-3 ITEMQTYPART #DESCRIPTIONITEMQTYPART #DESCRIPTION11S, XBackup Ring101 PART #Rod21S, NCirclip111S, XRod Seal31 NCushion Sleeve121 PShell41 FFuse Piston131 FSpring51 SNylon Ring141 FSpring Guide61S, XO-Ring151 PStop Ring71 PPiston161 SWear Ring81 SPiston Seal171S, XWiper91 XRetainer181S.

6 XWire RingX - Items included in Retainer Kit - Items included in Fuse Valve Kit PartsS- Items included in Service Seal Kit - Items are not - Items included in Cushin Sleeve Kit 12 Outer UprightFor PIDs 35D-MS-001 Through STYLE WEAR PLUG & SHIMNEW STYLE WEAR PLUG & SHIMPage 13 Outer UprightFor PIDs 35D-MS-001 Through 35D-MS-138 WLD-1 OCLOUTER UPRIGHTOCLOUTER UPRIGHTOCLOUTER UPRIGHTQTY1 QTY1 QTY1(in)REF 1(in)REF 1(in)REF 1566866868068671010520093057686687816867 1110620093158686688826867121072009325968 6689836867131092009336068669084686714110 2009346168669185686715111200935626866928 6686716112200936636866938768671711320093 7646866948868671811420093865686695896867 1911620093966686696906867201172009406768 6697916867211182009416868669892686722119 2009426968669993686723120201161706867009 4686724121201162716867019568672512320116 3726867029668672612420116473686703976867 2712520116574686704986867281262011667568 6705996867291272011677668670610068673012 8201168776867071016867311302011697868670 810320092813120117079686709104200929 OCL - Outer channel lengthOuter Upright Part Numbers are for Reference Replacement Outers, order corresponding Outer on page #DESCRIPTIONREFQTYPART #DESCRIPTION11nOuter Upright82201432 Chain Anchor22664206 Roller926518 Cotter Pin3* in.

7 (0,7 mm)102200007 Jam in. (1,5 mm)112212587 Thrust Plug Service Kit523129 Snap Ring12* in. (2,2 mm)62678964 Chain Pin132200006 Nut746508 Cotter Pin* - Quantity will - See WLD-1 for part PartsPage 14 Outer STYLE WEAR PLUG & SHIMNEW STYLE WEAR PLUG & SHIMFor PIDs 35D-MS-139 Through 35D-MS-875 Page 15 Outer UprightFor PIDs 35D-MS-139 Through 35D-MS-875 WLD-3 OCLOUTER UPRIGHTOCLOUTER UPRIGHTOCLOUTER UPRIGHTQTY1 QTY1 QTY1(in)REF 1(in)REF 1(in)REF 1562028538020287710520291957202854812028 7810620292058202855822028791072029215920 2856832028801092026236020285784202881110 2026246120285885202882111202625622028598 6202883112202626632028608720288411320262 7642028618820288511420262865202862892028 8611620263066202863902028871172026316720 2864912028881182026326820286592202889119 2026236920286693202890120202624702028679 4202891121202625712028689520289212320262 6722028699620289312420262773202870972028 9412520262874202871982028951262026297520 2872992028961272026307620287310020289712 8202631772028741012028981292026327820287 510320291713020263379202876104202918 OCL - Outer channel lengthWLD-4 REFQTYPART #DESCRIPTIONREFQTYPART #DESCRIPTION111 Outer Upright12*200525 Shim.

8 09 in. (2,2 mm)22664206 Roller132200006 Nut3*631881 Shim, .03 in. (0,7 mm)142202396 Bumper43200524 Shim, .06 in. (1,5 mm)152201895 Clamp52688935 Snap Ring162683823 Capscrew, M10 x 5062678964 Chain Pin172684649 Capscrew, M10 x 25746508 Cotter Pin184683826 Lockwasher, M1082201432 Chain Anchor 1912 Lowering Control Valve926518 Cotter Pin201683831 Bar102200007 Jam Nut212611288 Fitting, 6-6112212587 Thrust Plug Service Kit* - Quantity will - See WLD-3 for part - See specific pages for part PartsPage 16 Outer STYLE WEAR PLUG & SHIMNEW STYLE WEAR PLUG & SHIMFor PIDs 35D-MS-876 Through PresentPage 17 Outer UprightFor PIDs 35D-MS-876 Through PresentWLD-6 REFQTYPART #DESCRIPTIONREFQTYPART #DESCRIPTION111 Outer Upright92200006 Nut, .625 NF GR 822664206 Roller102212587 Thrust Plug Service Kit3*631881 Shim, .03 in. (0,7 mm)112212250 Shim42201432 Chain Anchor 122683823 Capscrew, M10 x 50526518 Cotter Pin132681238 Lockwasher, M1062678964 Pin142611288 Fitting, 6-6746508 Cotter Pin152626505 Fitting, 6-682200007 Jam Nut.

9 625 NF GR 81612 Lowering Control Valve* - Quantity will - See WLD-5 for part - See specific pages for part PartsWLD-5 OCLOUTER UPRIGHTOCLOUTER UPRIGHTQTY 1 QTY 1(in)REF 1(in)REF 1412220297821623756216231792160965721684 1802160975823230481216238602168428221623 9622168438421609867231295852162416821609 3862272196921609489216846702162339221610 2722168449322338573216234952162807421609 5972253817521623510121610576216845106226 94677216236118216109 OCL - Outer channel lengthPage 18 Inner UprightFor PIDs 35D-MS-001 Through 19 Inner UprightFor PIDs 35D-MS-001 Through 35D-MS-875 WLD-7 OCLINNER UPRIGHTOCLINNER UPRIGHTOCLINNER UPRIGHTQTY1 QTY1 QTY1(in)REF 1(in)REF 1(in)REF 1566868248068684810520113757686825816868 4910620113858686826826868501072011395968 6827836868511092011406068682884686852110 2011416168682985686853111201142626868308 6686854112201143636868318768685511320114 4646868328868685611420114565686833896868 5711620114666686834906868581172011476768 6835916868591182011486868683692686860119 2011496968683793686861120201150706868389 4686862121201151716868399568686312320115 2726868409668686412420115373686841976868 6512520115474686842986868661262011557568 6843996868671272011567668684410068686812 8201157776868451016868691292011587868684 610320113513020115979686847104201136 OCL - Outer channel lengthWLD-8 REFQTYPART #DESCRIPTIONREFQTYPART #DESCRIPTION111 Inner Upright52661550 Chain Sheave22683820 Capscrew, M10x1, *631881 Shim.

10 03in. (0,7mm)32683826M10 Lockwasher74684206 Load Roller42684430 Pin Assembly* - Quantity will - See WLD-7 for part PartsPage 20 Inner UprightFor PIDs 35D-MS-876 Through 1112 Page 21 Inner UprightFor PIDs 35D-MS-876 Through PresentOCLINNER UPRIGHTOCLINNER UPRIGHTQTY 1 QTY 1(in)REF 1(in)REF 1412220307821686056216847792168615721684 8802168625823230581216863602168498221686 4622168508421686567231296852168666821685 1862272226921685289216867702168539221686 8722168549322338673216855952168697421685 6972253827521685710121687076216858106226 94777216859118216871 WLD-9 OCL - Outer channel lengthREFQTYPART #DESCRIPTIONREFQTYPART #DESCRIPTION111 Inner Upright82688935 Snap Ring22664206 Load Roller9*205085 Shim, .01 in.(0,25 mm)3*631881 Shim - .03in. (0,7mm)10*205086 Shim, .03 in.(0,76 mm)42661550 Chain Sheave11*200524 Shim, .06 in.(1,5 mm)52216052 Hose Guard12*200525 Shim, .09 in.(2,2 mm)62683822M12 Lockwasher132202396 Bumper72210736 Capscrew, M12 x 25142200785 Clamp* - Quantity will - See WLD-9 for part PartsWLD-10 Page 22 Hoist Through PresentSee ChartHCFL-1 MAIN LIFT CHAIN MAIN LIFT CHAIN MAIN LIFT CHAIN REF 1 REF 1 REF 1 QTY 2 QTY 2 QTY 2416869167968701310420097956686927806870 1410564769057686928816476861066787675868 6928826787631072009805968692983678763109 2009816068693084687015110200982616870228 5687016111647691626787518668701711267876 8636787518764768711367876864686931886478 6711467876965686932896787641162009846668 8357906870181172011716768700991687019118 2011716868700992647688119201172696787529 3647688120201173706870109467884612120139 4716787619567876512320117472676011966870 2012420117573676011976870211252011767468 7012986870211262011777564768599647689127 2011787667884510067876612820117877678762 1012009771302011807867876210320097813120 1407 OCL (in)OCL (in)OCL - Outer channel lengthOCL (in)