4 - 20 mA Amplified Series Melt Pressure …

1 OPERATING MANUAL4 - 20 mA Amplified Series4 - 20 mA Amplified Series4 - 20 mA Amplified Series4 - 20 mA Amplified Series4 - 20 mA Amplified SeriesMMMMM elteltelteltelt Pr Pr Pr Pr Preeeeessssssssssururururure e e e e TTTTT rrrrrananananansmittsmittsmittsmittsmitt ererererersssssWWWWWith Autith Autith Autith Autith AutoZoZoZoZoZererererero A o A o A o A o A SerieSerieSerieSerieSeriesssssThis manual covers the following products:This manual covers the following products:This manual covers the following products:This manual covers the following products:This manual covers the following products:DDDDDYN-YN-YN-YN-YN-XXXXX-MA-MA -MA-MA-MA, D, D, D, D, DYN-YN-YN-YN-YN-XXXXX-MA--MA--MA--MA--MA -TTTTTCCCCCPT4604, PT4624, TPT4634PT4604, PT4624, TPT4634PT4604, PT4624, TPT4634PT4604, PT4624, TPT4634PT4604, PT4624, TPT4634PT4184, PT4194, TPT4194PT4184, PT4194, TPT4194PT4184, PT4194, TPT4194PT4184, PT4194, TPT4194PT4184, PT4194, TPT4194 EPR4, EPR4-EPR4, EPR4-EPR4, EPR4-EPR4, EPR4-EPR4, EPR4-TTTTTCCCCCPPPPPT4T4T4T4T46666677777 4, P4, P4, P4, P4, PT4T4T4T4T4654XL654XL654XL654XL654 XLP/N 974054 auto08/09 Rev.

2 JECO # 35399 OPERATING MANUALTTTTTABLEABLEABLEABLEABLE OFOFOFOFOF C C C C on of of s INFORMAINFORMAINFORMAINFORMAINFORMATIONT IONTIONTIONTIONThis manual applies to 2 wire AutoZero transmitters only, which must be kept near the equipment in a readily and immediately accessible location at all content of this manual must be read, understood and followed in its entirety. This applies inparticular to the notes on safety. Following the safety instructions will help to prevent accidents, defectsand will not be held liable for any injury, loss or damage resulting from failure to follow theinstructions in this the product malfunctions, in spite of having followed the operating instructions, please contact theDDDDDYNISCYNISCYNISCYNISCYNISCOOOOO customer service department (see the back of the manual for contact information). law requires that this manual be used for in-house purposes reproduction, even partially and for in-house purposes, requires the approval of DDDDDYNISCYNISCYNISCYNISCYNISCOOOOO.

3 Thismanual may not be forwarded to third OFOFOFOFOF ICICICICICONSONSONSONSONSThe manual uses icons to indicate information pertaining to safety:Risk of destruction or damage to equipment, machines or installationsGeneral danger to life or limbSpecific danger to life or limbYou MUST do thisThe safety instructions are provided again in the individual chapters of the following abbreviations are used:OMOMOMOMOMO perating full scalePTPTPTPTPT Pressure USEUSEUSEUSEUSEThe purpose of the 4 - 20 mA Aut Zero Amplified Pressure Transmitters is to measure Pressure in plastic meltas part of an overall larger system. It contains an integral signal amplifier. The Pressure transmitters arespecified to be used in media temperatures up to 400oC, except for the oil filled transmitters (PT4194 andTPT4194), which are specified to 275oC continuous and for NaK filled transmitters (B171 and B628 options),which are specified to 518oC.

4 If the PT is used in other applications, the safety and accident prevention regulations specific to thatapplication must be using the PT as a safety component in accordance with the EC Machine Directive, ANNEX IIc, theWhen using the PT as a safety component in accordance with the EC Machine Directive, ANNEX IIc, theWhen using the PT as a safety component in accordance with the EC Machine Directive, ANNEX IIc, theWhen using the PT as a safety component in accordance with the EC Machine Directive, ANNEX IIc, theWhen using the PT as a safety component in accordance with the EC Machine Directive, ANNEX IIc, theequipment manufacturer must take any necessary precautions to ensure that malfunctions of the PTequipment manufacturer must take any necessary precautions to ensure that malfunctions of the PTequipment manufacturer must take any necessary precautions to ensure that malfunctions of the PTequipment manufacturer must take any necessary precautions to ensure that malfunctions of the PTequipment manufacturer must take any necessary precautions to ensure that malfunctions of the PTcannot cause damage or cause damage or cause damage or cause damage or cause damage or SSSSS OBLIGAOBLIGAOBLIGAOBLIGAOBLIGATIONSTIONS TIONSTIONSTIONSThe operator or owner of the larger overall system, a machine.

5 Is responsible for following the safetyand accident prevention regulations that apply to the specific ONONONONON SAFETYSAFETYSAFETYSAFETYSAFETYThe operator or owner of the larger overall system is responsible for following the safetyand accident prevention regulations that apply to the specific h h h h hazazazazazararararard!d!d!d!d!The PT may contain a small amount of mercury (Hg) as its transmission medium. If thediaphragm is damaged, mercury may escape. Other configurations will contain NaK, aSodium Potassium fill fluid, and others may contain a food grade oil. Both NaK and the foodgrade oil meet the requirements of the FDA and the USDA for food and medical transport or store the PT without the protective cap. Remove the cap shortly mercury or NaK is inhaled or swallowed, seek medical attention immediately!If mercury or NaK is inhaled or swallowed, seek medical attention immediately!If mercury or NaK is inhaled or swallowed, seek medical attention immediately!

6 If mercury or NaK is inhaled or swallowed, seek medical attention immediately!If mercury or NaK is inhaled or swallowed, seek medical attention immediately!Mercury is hazardous waste and must be disposed of in accordance with applicable will accept defective mercury escapes, use airtight packaging!When planning machinery and using the PT, follow the safety and accident preventionregulations that apply to your application, : EN 60204, Electrical equipment in machines. EN 292, Machine safety, general design guidelines. DIN 57 100 Part 410, Protection against electric and electrical connection of the PT must be done by specialists with EMC training,following all applicable regulations, and in pressureless, voltage-freepressureless, voltage-freepressureless, voltage-freepressureless, voltage-freepressureless, voltage-free condition with themachine switched offmachine switched offmachine switched offmachine switched offmachine switched machine must be secured against being switched back on!

7 The machine must be secured against being switched back on!The machine must be secured against being switched back on!The machine must be secured against being switched back on!The machine must be secured against being switched back on!Burn hazard!Burn hazard!Burn hazard!Burn hazard!Burn hazard!The PT must be removed with the melt in molten condition. The PT can be very hot protective gloves!Wear protective gloves!Wear protective gloves!Wear protective gloves!Wear protective gloves!6 TECHNICAL D D D D guide for DYN-X-MA guide for XPT46X4 guide for guide for EPR4 Series .. guide for PT4674 Series .. guide for PT4654XL configurations .. side stem/flexible stem .. stem/flexible stem for DYN-X-MA, XPT46X4, XPT41X4, EPR4 .. capillary/flexible stem for PT4674 .. cable for influence .. 137 TECHNICAL GUIDESGUIDESGUIDESGUIDESGUIDESThe exact meanings of the letter/digit combinations are given in the corresponding sections of chapter G G G G GUIDEUIDEUIDEUIDEUIDE FORFORFORFORFOR DYN-X-MA S DYN-X-MA S DYN-X-MA S DYN-X-MA S DYN-X-MA G G G G GUIDEUIDEUIDEUIDEUIDE FORFORFORFORFOR XPT46X4 S XPT46X4 S XPT46X4 S XPT46X4 S XPT46X4 G G G G GUIDEUIDEUIDEUIDEUIDE FORFORFORFORFOR XPT4184, XPT4194 S XPT4184, XPT4194 S XPT4184, XPT4194 S XPT4184, XPT4194 S XPT4184, XPT4194 SERIESERIESERIESERIESERIESDYN-X-MA-XX-XX -X/XX-XXX-AModelOutputPressure Side ConnectionPressure RangeRigid Stem (Snout)Flexible CapillaryOption (Such as Thermocouple)Auto-ZeroX PT46 X 4-XX-XX-X/XX-XXX-ATemperature OptionModelOutputProcess Side ConnectionPressure RangeRigid Stem (Snout)

8 Flexible CapillaryOptionAuto-ZeroX PT41X4-XX-XX-X/XX-XXX-ATemperature OptionOil Filled Model with OutputProcess Side ConnectionPressure RangeRigid Stem (Snout)Flexible CapillaryOptionAuto-Zero8 TECHNICAL G G G G GUIDEUIDEUIDEUIDEUIDE FORFORFORFORFOR EPR4 S EPR4 S EPR4 S EPR4 S EPR4 G G G G GUIDEUIDEUIDEUIDEUIDE FORFORFORFORFOR P P P P G G G G GUIDEUIDEUIDEUIDEUIDE FORFORFORFORFOR PT4654XL PT4654XL PT4654XL PT4654XL E E E E (C (C (C (C (COMBINEDOMBINEDOMBINEDOMBINEDOMBINED E E E E ERRORRRORRRORRRORRROR)))))(Linearity, hysteresis and repeatability)EPR4-XX-X/XX-XXX-APush Rod Model with OutputPressure RangeRigid Stem (Snout)Flexible CapillaryOption (Such as Thermocouple)Auto-ZeroPT4674-XX-X/XX-XXX -AModel with OutputPressure RangeFelxible StemFlexible CapillaryOptionAuto-ZeroPT4654XL-XX-XXX- AModel with OutputPressure RangeOptionAuto-ZeroDYN-X-MA-5M-6/18-TC- A1% Dyn-X Pressure Transducer4 - 20 mA Output5000 psi Pressure Range6 Rigid Stem (Snout)18 Flexible CapillaryType J ThermocoupleAuto-Zero9 TECHNICAL , D, D, D, D, DYNYNYNYNYN-----XXXXX-MA--MA--MA--MA--MA -TTTTTCCCCC of full scale(0-500 psi and above) , P4, P4, P4, P4, PT4T4T4T4T466666222224, 4, 4, 4, 4, TPTPTPTPTPT4T4T4T4T46666634, P34, P34, P34, P34, PT4T4T4T4T4184, P184, P184, P184, P184, PT4T4T4T4T41111194, 94, 94, 94, 94, TPTPTPTPTPT4T4T4T4T41111194, EPR4, EPR4-94, EPR4, EPR4-94, EPR4, EPR4-94, EPR4, EPR4-94, EPR4, EPR4-TTTTTC,C,C,C,C,PPPPPT4T4T4T4T466666 7777744444 of full scale(0-500 psi and above)

9 Of full C C C C CONFIGURAONFIGURAONFIGURAONFIGURAONFIGUR ATIONSTIONSTIONSTIONSTIONSDYN-X-MA=Rigid Stem or Rigid Stem with Flexible CapillaryDYN-X-MA-TC =Rigid Stem, Flexible Capillary and Thermocouple (Combined Pressure and temperaturemeasurement)PT4604=Rigid Stem VersionPT4624=Rigid Stem with Flexible CapillaryTPT4634=Rigid Stem, Flexible Capillary and Thermocouple (Combined Pressure and temperaturemeasurement)PT4184 = Rigid Stem VersionPT4194=Rigid Stem with Flexible CapillaryTPT4194=Rigid Stem, Flexible Capillary and Thermocouple (Combined Pressure and temperaturemeasurement)EPR4=Rigid Stem or Rigid Stem with Flexible CapillaryEPR4-TC=Rigid Stem, Flexible Capillary and Thermocouple (Combined Pressure and temperaturemeasurement)PT4674=Jam Nut with Exposed Capillary with Flexible Capillary10 TECHNICAL DATAPT4654XL=Jam Nut with Armored SIDESIDESIDESIDESIDE S S S S SIDEIDEIDEIDEIDE C C C C CONNECTIONONNECTIONONNECTIONONNECTIONONN ECTION F F F F FOROROROROR D D D D DYNYNYNYNYN-X (DYN-X-MA--X (DYN-X-MA--X (DYN-X-MA--X (DYN-X-MA--X (DYN-X-MA-XXXXXXXXXX-XX-X/XX-XXX-A)-XX-X /XX-XXX-A)-XX-X/XX-XXX-A)-XX-X/XX-XXX-A) -XX-X/XX-XXX-A)blank=1/2-20 UNFM18=M18 x S S S S SIDEIDEIDEIDEIDE C C C C CONNECTIONONNECTIONONNECTIONONNECTIONONN ECTION F F F F FOROROROROR XPT46X4 (XPT46X4- XPT46X4 (XPT46X4- XPT46X4 (XPT46X4- XPT46X4 (XPT46X4- XPT46X4 (XPT46X4-XXXXXXXXXX-XX-X/XX-XXX-A)-XX-X/ XX-XXX-A)-XX-X/XX-XXX-A)-XX-X/XX-XXX-A)- XX-X/XX-XXX-A)

10 Blank=1/2-20 UNFM18=M18 x S S S S SIDEIDEIDEIDEIDE C C C C CONNECTIONONNECTIONONNECTIONONNECTIONONN ECTION F F F F FOROROROROR XPT4184 & XPT4194 (XPT41X4- XPT4184 & XPT4194 (XPT41X4- XPT4184 & XPT4194 (XPT41X4- XPT4184 & XPT4194 (XPT41X4- XPT4184 & XPT4194 (XPT41X4-XXXXXXXXXX-XX-X/-XX-X/-XX-X/-XX -X/-XX-X/XX-XXX-A)XX-XXX-A)XX-XXX-A)XX-X XX-A)XX-XXX-A)blank=1/2-20 UNFM18=M18 x S S S S SIDEIDEIDEIDEIDE C C C C CONNECTIONONNECTIONONNECTIONONNECTIONONN ECTION F F F F FOROROROROR EPR4 (EPR4- EPR4 (EPR4- EPR4 (EPR4- EPR4 (EPR4- EPR4 (EPR4-XXXXXXXXXX-XX-X/XX-XXX-A)-XX-X/XX- XXX-A)-XX-X/XX-XXX-A)-XX-X/XX-XXX-A)-XX- X/XX-XXX-A)blank=1/2-20 SSSSSIDEIDEIDEIDEIDE C C C C CONNEONNEONNEONNEONNECTIONCTIONCTIONCTIO NCTION F F F F FOROROROROR P P P P PT4T4T4T4T466666777774 (P4 (P4 (P4 (P4 (PT4T4T4T4T466666777774-4-4-4-4-XXXXXXXX XX-----XX/XXXX/XXXX/XXXX/XXXX/XX-----XXX XXXXXXXXXXXX-A)-A)-A)-A)-A)1/2-20 UNF Jam SSSSSIDEIDEIDEIDEIDE C C C C CONNEONNEONNEONNEONNECTIONCTIONCTIONCTIO NCTION F F F F FOROROROROR P P P P PT4T4T4T4T4654XL654XL654XL654XL654XL (P (P (P (P (PT4T4T4T4T4654XL654XL654XL654XL654XL--- --XXXXXXXXXX-----XXXXXXXXXXXXXXX-A)-A)-A )-A)-A)1/2-20 UNF Jam RANGESRANGESRANGESRANGESRANGES INININININ PSI PSI PSI PSI PSIM odel NumberModel NumberModel NumberModel NumberModel NumberPermitted Pressure Range in PSIP ermitted Pressure Range in PSIP ermitted Pressure Range in PSIP ermitted Pressure Range in PSIP ermitted Pressure Range in PSI5C0-500(Excluding XPT4184, XPT4194, EPR4, PT4654XL) (Excluding XPT4184, XPT4194, EPR4, PT4654XL)1M0-1,000(Excluding EPR4, PT4654XL) ,500(Excluding PT4654XL)3M0-3,0005M0-5,00011 TECHNICAL ,50010M0-10,00015M0-15,000(XPT46X4, PT4674, PT4654XL only)20M0-20,000(XPT46X4, PT4674, PT4654XL only)30M0-30,000(XPT46X4, PT4674 only)