5 CHAPTER 5

1 5 CHAPTER 5 Published by the Range safety OfficePatrick Air Force BaseFlorida 32925-3238 CHAPTER 5: Facilities and Structures Documentation, Design, Construction, Test, and Inspection Requirements31 October 1997 CONTENTS5-iiiGlossary of Abbreviations, Acronyms, and Purpose of the RESPONSIBILITIES AND Systems safety , 45th Space Wing and 30th Space Range Supporting Civil Engineer Squadron, 45th Space Wing, and Civil Engineer Group, 30th Space Fire Marshal, 45th Space Wing and 30th Space Bioenvironmental Engineering, 45th Space Wing and 30th Space Operations FACILITIES AND STRUCTURES DESIGN AND CONSTRUCTION SITE Design, Construction.

2 And Modification Location Planning Construction Site safety Compliance with Occupational safety and Health Administration Compliance with the United States Army Corps of Engineers safety and Health Requirements Manual and Other DOCUMENTATION Conventional and Critical Facility Documentation Review and Approval Conventional Facilities and Structures Documentation Determining Conventional Facility Design Drawings and Conventional Facility Demolition Critical Facilities and Structures Documentation Critical Facility and Structure Design Criteria Critical Facility and Structure Design Hazard Critical Facility and Structure Design Drawings and Emergency and Critical Systems Design Drawings and Test Plans and Test Critical Facility and Structure Demolition Facility safety Data CONVENTIONAL FACILITIES AND New, Rehabilitated, or Modified Conventional Facility and Structure Design Conventional Facility and Structure Conventional Facility and Structure Life safety Code Emergency Emergency Conventional Facility and Structure Electrical Conventional Facility and Structure Personnel Anchorage and Anchorage WR Conventional Facility and Structure Seismic Trailer CRITICAL FACILITIES AND New, Rehabilitated.

3 Or Modified Critical Facilities and Structures General Design Critical Facility and Structure Design Critical Facility and Structure Critical Facility and Structure Life safety Code Critical Facility and Structure Structural Critical Facility and Structure Design Load Critical Facility and Structure Bonding and Critical Facility and Structure Lightning Critical Facility and Structure Electrical and Western Range 127-131 October Critical Facility and Structure Critical Facility and Structure Personnel Anchorage and Anchorage WR Critical Facility and Structure Seismic Design Special Critical Facility Systems and Critical Facility and Structure Air Monitoring Guyed Robot Mobile Service Hazardous Commodity Battery Storage and Processing Explosives Storage, Handling, and Processing Explosives Site Explosives Storage, Handling, and Processing Facilities General Design Explosives Facilities Area Warning Hypergolic Propellant Main and Ready Storage Enclosed Hypergolic Propellant Processing FACILITY AND STRUCTURE EMERGENCY AND CRITICAL SYSTEMS TEST CRITICAL FACILITY AND STRUCTURE INITIAL INSPECTION 5A: FACILITY safety DATA 5B: HAZARDOUS AREA 5.

4 Facilities and Structures Documentation, Design, Construction, Test, and Inspection Requirements31 October 1997 GLOSSARY OF ABBREVIATIONS, ACRONYMS, AND DEFINITIONS5-v30 CEG - 30th Civil Engineer Group30 CEG/CEF - 30th Civil Engineer Group, FireProtection45 and 30 LG - 45th and 30th Logistics Group45 and 30 MDG/SGPB - 45th and 30th MedicalGroup, Bioenvironmental Engineering45 CES - 45th Civil Engineer Squadron45 CES/CEF - 45th Civil Engineering Squadron,Fire Protection45 and 30 SW - 45th and 30th Space Wings45 and 30 SW/SEG - 45th and 30th Space Wing,Ground Safety45 and 30 SW/SES - 45th and 30th Space Wing,Systems SafetyACGIH - American Conference of GovernmentalIndustrial HygienistsA50 - aerozine 50.

5 A 50-50 blend of hydrazine andunsymmetrical dimethyl hydrazineAFI - Air Force InstructionAFM - Air Force ManualAFOSH - Air Force Occupational safety andHealthAFR - Air Force RegulationAFSC - Air Force Systems CommandAFSPC - Air Force Space CommandAHU - air handling unitAISC - American Institute of Steel ConstructionANSI - American National Standards InstituteASCE - American Society of Civil EngineersASME - American Society of Mechanical EngineersASTM - American Society for Testing MaterialsATC - Applied Technology CouncilAWS - American Welding SocietyCCAS - Cape Canaveral Air StationcDR - Conceptual Design ReviewCDR - Critical Design Review, Command DestructReceiverCFR - Code of Federal Regulationsconventional facility or structure - office build-ings, libraries, auditoriums, warehouses, cafeterias,utility buildings, and other facilities whose struc-tures are characterized by well established designprecedents and loading conditions and whose func-tion is non-hazardouscritical facility or structure - a hazardous facilityor structure; a facility used to store or process ex-plosives; a facility or structure used to process highvalue hardware; a facility or structure that containsor is used to handle or process systems determinedby Range safety to be critical.

6 A facility or struc-ture determined to be critical by Range Safetycritical hardware or system - any hazardous orsafety critical equipment or system; non-hazardousDoD high value items such as a payload, launchvehicles, or any unique item identified by DoD ascritical; high value non-hazardous hardware ownedby Range Users other than DoD may be identifiedas critical or non-critical by the Range UserDDESB - Department of Defense Explosive SafetyBoardDoD - Department of DefenseDOT - Department of TransportationEM - engineering manualEGSE - electrical ground support equipmentEMI - electromagnetic interferenceEPC - emergency power cutoffER - Eastern Rangeexplosion proof apparatus - an enclosure that willwithstand an internal explosion of gases or vaporsand prevent those gases or vapors from igniting theflammable atmosphere surrounding the enclosure.

7 And whose external temperature will not ignite thesurrounding flammable atmosphereexplosives - all ammunition, demolition material, solidrocket motors, liquid propellants, pyrotechnics, andordnance as defined in AFMAN 91-201 and facility - any facility that contains ex-Eastern and Western Range 127-131 October 1997 GLOSSARY OF ABBREVIATIONS, ACRONYMS, AND DEFINITIONS5-viplosives or is quantity distance sited or licensed tocontain explosivesexplosives quantity distance site plan - a formalplan required for explosive facilities and areas re-quired per AFM 91-201 and DoD-STD explosives quantity operating and storagelimits and restrictions, and resultant distance clear-ance requirementsFDR - Final Design ReviewFM - Factory Mutual Corporation; frequencymodulationFSDP - Facility safety Data Packageft - foot, feetGN2 - gaseous nitrogenh - hour, hourshazardous facility or structure - a facility orstructure used to store, handle, or process hazard-ous materials or systems and/or perform hazardousoperationshazardous materials - liquids, gases, or solids thatmay be toxic, reactive, or flammable or that maycause oxygen deficiency.

8 Either by themselves or incombination with other operations - those operations classifiedas hazardous according to the following criteria:(1) consideration of the potential or kinetic energyinvolved, (2) changes such as pressure, tempera-ture, and oxygen content in ambient environmentalconditions, (3) presence of hazardous operations include, but are not limitedto, the following types of operations: propellanttransport, transfer, handling and sampling; ord-nance transport, handling, checkout, installation,and connection; launch vehicle stages, payloads,and other critical loads hoists; pressure systemsoperating at pressures above 150 psig use andmaintenance; radioactive and toxic material stor-age, transport, and handling; confined space entryand cleaning; flight termination checkout (SeeChapter 4); radio frequency (RF) transmission;laser operations; cryogenic operations; energizedcircuit work.

9 NOTE: Some low pressure systemsoperations such as those involving flight hardware,large volume systems, or those containing hazard-ous commodities may be classified as hazardous byRange proof - a method of making electricalequipment safe for use in hazardous locations;these methods include explosion proofing, intrinsi-cally safe, purged and pressurized, and non-incendive and must be rated for the degree of haz-ard presentHVDS - Hypergolic Vapor Detection Systemhydraulic - operating by water or other liquids un-der pressurein. - inch, inchesintrinsically safe - incapable of producing suffi-cient energy to ignite an explosive atmosphere andtwo fault tolerant against failure with single faulttolerance against its most hazardous failure at the maximum voltage or energyIR - infraredKSC - Kennedy Space Centerlb - pound, poundsLEL - lower explosive limitMIC - meets intent certification; a non-compliancedesignation used to indicate that an equivalent levelof safety is maintained despite not meeting the ex-act requirements stated in this documentMIL-HDBK - military handbookMIL-SPEC - military specificationMIL-STD - military standardMSPSP - Missile System Prelaunch safety Pack-age.

10 A data package demonstrating compliance withthe system safety requirements of CHAPTER 3, servesas a baseline for safety related information on thesystem throughout its life cycleMMH - monomethyl hydrazineN2H4 - hydrazineNASA - National Aeronautics and Space Admini-strationNEC - National Electrical CodeNFPA - National Fire Protection AssociationChapter 5: Facilities and Structures Documentation, Design, Construction, Test, and Inspection Requirements31 October 1997 GLOSSARY OF ABBREVIATIONS, ACRONYMS, AND DEFINITIONS5-viinon-incendive - will not ignite grou