5030 A/E - Syracuse

1 5030 A/ETire ChangerFor servicing single piece automotive and mostlight truck tire/wheel assemblies1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 8182903 12 HENNESSY INDUSTRIES INC. Manufacturer of AMMCO , COATS and BADA Automotive Service Equipment and :02/99 Parts IdentificationREAD these instructions before placing unit inservice KEEP these and other materials deliveredwith the unit in a binder near the machine forease of reference by supervisors and operators. 2 COATS 5030 Tire ChangerParts IdentificationTable of ContentsParts List ..3 - 5 Tire Changer Exploded View ..6 Air Motor Model ..7 Electric Motor Model ..8 Wiring Diagrams ..9 Notes ..10 - 11 Hennessy Industries, Hennessy DriveLaVergne, TN 37086-3565(615) 641-7533 or (800) additional tire, wheel, and/or inflation informationcontact the following:Rubber Manufacturers Association1400 K Street N.

2 , DC 20005(202) Guides, Tire Information Center1101-6 South Rogers CircleBoca Raton, FL 33487-2795(561) 5030 Tire Changer 3 Parts IdentificationRefPart #Description18183476 1/4" x 3/4" Roll Pin28181929 Skt. Hd. Cap Scr., 3/8-16 x 1", 1/4" Steel Ball28181704 Table Top Plate58181677 Rim Clamp68182662 Carrier/Cover - Cylinder End78101039 Nut - Lock, 1/2", Bolt - Table Top98181734 Pivot Plate W/C1081820833/4-16 Gr5 Nyl Ins Jam Nut118181731 Pivot Plate - Table Top128181733 Pivot Block138183452 Flange Whiz-lock Scr., 5/16-18 x5/8"148182661 Carrier/Cover - Clamp158101039 Nut - Lock, 1/2", 1-5/8" Cap Plug17818174216MM x 40mm Hex Head - Molded, 16mm198181990 Spider Assembly208182162 Nut - Hex, 12MM, Coupling Assembly238181713O-Ring Seal, Large (2-244)248181712O-Ring Seal, Small (2-142)258183156 Washer - 2" X 2 3/4" x .0102681106533/8-16 x 6" Gr5 Capscrew2783010323/8 Flat Washer, Zinc Plate2881106533/8-16 x 6" Gr5 Capscrew2983010323/8 Flat Washer, Zinc Plate308182965 Transmission Kit3181106533/8-16 x 6" Gr5 Hex Hd Cap Screw81826033/8 x 7-1/2" Gr5 Hex Hd Cap Screw3281812073/8" NPT Close Nipple3383010323/8 Flat Washer, Zinc Plate3680005163/8-16 Hex Lock Nut Gr5378182571 Motor Pulley - Air Motor388182784 Motor Mounting Bracket (Red)8182926 Motor Bracket Kit (Early Models) , 1/4-20 x 1", Hex Lock Nut Gr5418182572 Air Motor4281063033/8" Whiz Lock Nut, #Description4481813691/4-20 Nylon Insert Lock Nut Gr54581833257" Bead Loosener Cylinder Assbly4681820163/4"-10 Nylon Insert Lock Nut478181912 Clip, Clevis488107517 Gauge Lens, Screw On498181949 Clevis Pin-5/8 x 1-3/8508182554 Side Cover Panel5181063011/4" Self Tap Scr.

3 , Bottle (Red)8182876 Lube Bottle (Black)538000491 Lube Applicator548181933 Pedal Inflation5581024593/8" Self Tap Screw (1/4" Valve)5781046001/4" Valve " Valve Ported 1/4"-18 NPT598104674 Bushing (3/4" Valve)6081801033/8 x 3-1/4 Clevis Pin618181932 Inflation Pin Retainer6381046135/8" Ext. Tooth Lock Washer6481046115/8" Jam Nut " Ext. Tooth Lock Washer6681046103/4" Jam Nut x 5 Hex Hd. Cap Scr, , 1 1/2" x .812 x .135708182457 Washer, 1 1/2" x .812 x .1357181820163/4"-10 Nylon Insert Lock Nut7281063033/8" Whiz Lock Nut, " Whiz Lock Screw, Receiver (Red)7581063033/8" Whiz Lock Nut, " Whiz Lock Screw, Decal (Standard)8182950 Warning Decal (ETC30)8182943 Warning Decal (HE5030)8182921 Warning Decal (1300)8182944 Warning Decal (HX5030)788182593 Adjustment Knob Assembly798107983 Plastic Fastener808107985 Flanged Air Gauge w/Fasteners8181811723/4 x 7-1/2" Gr5 Hex Hd Cap Scr828182457 Washer, 3/4"RefPart #Description838182599 Safety Valve848101312 Reducer Bushing 3/4 x 1/4 NPT858100979 Handle Grip, Black Flex 3/4 Handle/Lift Cam W/C8781810951-5/8 Snap Ring888182371 Wave Washer, 1-5/8 Slide908181771 Knob-Vertical Slide9181820295/16-1 x 1-1/2 BH Soc Cap Scr, Pin-Swing Arm938182577 Swing Arm (Red)

4 9481810951-5/8 Snap Ring9581811131/2"-13 Jam Nut "-13 Jam Nut Plate988181035 Lift Pin-Lock Plate998181740 SHCS 1/2-13 x 1-3/4, Slide Shaft1018182031 Bumper-Rubber10281300263/8 x 1/2 Soc HD Set Screw Gr81038182318 Spring, Compression1048182787 Roller .562 Diameter x .515 x 1/2 Soc HD Set Screw Gr81068182185 Tube-Dipstick1078182186 Dipstick-Transmission10881827865MM x 25MM Dowel Pin10981406671/4-20 x 1/4 Scr, 7 ga. x .406 ID x OD11181063023/8" Whiz Lock Screw, Pin, Cylinder Spring1158182581 Bead Loosener Arm11681825793/4-10 x 5 Hex Hd. Cap Scr, , 3/4"11881825583/4" Belleville Washer1198182457 Washer, 3/4"1208182473 Bead Loosener Shoe1218107107 Grip-Handle12281820163/4"-10 Nylon Insert Lock Nut1238181173 Bead Loosener Front Center Pad1258181986 Valve, 4-Way w/Pull Pin1268181986 Valve, 4-Way w/Pull Pin4 COATS 5030 Tire ChangerParts IdentificationRefPart #Description1278181986 Valve, 4-Way w/Pull Pin1288181695 Cam Mounting Block12981063011/4" Self Tap Scr.

5 , Mounting1318181708 Extension Spring, Pedal132818198910-24 x 3/8 Soc Head Cap Scr, Spring, Pedal1348111609 Cotter, Hair Pin1358183398 Pedal Shaft1368301121 Washer1378181918 Bar-Valve Brkt. Spacer1388120469 Hair Pin Cotter1398181369 Nut - Lock, Nyl. Ins., 1/4-20, " Flat Washer1418181948 Bearing-Nyliner, 1/2"1428181906 Clamp Carrier1438181981 Wave Washer, 5/16" Follower1458183399 Clevis Pin 3/16" x 1-1/2"1468181675 Pedal, Standard1478181948 Bearing-Nyliner, 1/2"1488181911 Spacer-Pedal1498181948 Bearing-Nyliner, 1/2"1518181675 Pedal, Standard1528181948 Bearing-Nyliner, 1/2"1548182327 Spacer-Pedal1558181948 Bearing-Nyliner, 1/2"1578181675 Pedal, Standard15881203211/4 x 1-1/4 Hex HD Cap Screw Gr51608181948 Bearing-Nyliner, 1/2"1618181707 Torsion Spring1628181872 Sleeve-Torsion Spring1638181918 Bar-Valve Brkt. Spacer1648182670 Spring Stop Bracket1658181369 Nut - Lock, Nyl. Ins., 1/4-20, Pedal Guard (Red)16781024593/8" Self Tap Screw " Self Tap Scr.

6 , , 3/4"17181820163/4"-10 Nylon Insert Lock Nut1728182788 Mount Demount Head AssemblyRefPart #Description1738182904 Operating Instructions (Std)8182904-1 Operating Instructions (1300)8182904-2 Operating Instructions (HX5030)8182904-3 Operating Instructions (Rotunda)8182904-4 Operating Instructions (ETC-30)17481820885/16 x 1 Torx Screw, Warning Decal1768182613 Cylinder Assembly-Table Top17781802175/16-18 x 3/8" SHCS Gr51798181354 Bead Lifting Tool1808182081 Filter/Lubricator Repair Kit18181838813/8 x 7" Nylon Tube18281018983/8" Hose Fitting18380003721/4" x 90 Street Ell1848182952 Table Top Plate without Jets18581018983/8" Hose Fitting*186 80003721/4" x 90 Street Ell*188 8181554 Accessory Tray Kit*189 8108028 Tire Spreader*190 8181329 Spreader Base-Rim Clamp*191 8235208 Motorcycle Clamp (Tall)*192 8181619 Motorcycle Clamp Kit (Tall)*193 8235740 ATV Clamp (Tall)*194 8181891 ATV Clamp Kit (Tall)*195 8435685 Drop Center Aid*196 8435203 Plastic Clamp Jaw1978109784 Manifold/Gauge Protector1988108968 Air Gauge*199 8182640 California Gauge Kit2018181998 Male Elbow 1/4 NPT x 3/8 Tube2028182036 Nylon Tube 3/8 OD x " Lg2038182036 Nylon Tube 3/8 OD x " Lg2048182036 Nylon Tube 3/8 OD x " Lg2058182036 Nylon Tube 3/8 OD x " Lg2068181988 Male Brch.

7 Tee 1/4 NPT x 3/8 Tube20780003781/4" Brass St. Fitting2088101428 Hose Clamp-1/4 Hose2098101428 Hose Clamp-1/4 Hose2108110497 Fitting-90 Deg. Male Elbow2118104844 Fitting, Barbed 1/4"2128101428 Hose Clamp-1/4 Hose21381046841/4 x 8" Hose21480003781/4" Brass St. Fitting2158101428 Hose Clamp-1/4 HoseRefPart #Description2168181349 Rotary Coupling2178181907 Clamp Carrier - Cyl. End2188109769 Decal, Release Valve2198104844 Fitting, Barbed 1/4"2208101428 Hose Clamp-1/4 Hose2218106289 1/4" x 22" Hose2228106289 1/4" x 22" Hose2238101428 Hose Clamp-1/4 Hose2248182005 Nylon Tube 3/8" x 20" " Brass St. Fitting22680003781/4" Brass St. Fitting2278181998 Male Elbow 1/4 NPT x 3/8 Tube2288182339 Shim Kit-Swing Arm2298182005 Nylon Tube 3/8" x 20" 3/8 x 17-1/4" Brch. Tee 1/4 NPT x 3/8 Tube23281018983/8" Hose Fitting2358181988 Male Brch. Tee 1/4 NPT x 3/8 Tube2378181999 Male Elbow 1/4 NPT x 3/8 Tube23980003781/4" Brass St. Fitting2408101428 Hose Clamp-1/4 Hose2418106289 1/4" x 22" Hose2428106289 1/4" x 22" Hose2438182005 Nylon Tube 3/8" x 20" Tube 3/8" x 20" Clamp-1/4 Hose24680003781/4" Brass St.

8 Fitting2478101428 Hose Clamp-1/4 Hose24880003761/4 x 90 Brass Fitting2508181999 Male Elbow 1/4 NPT x 3/8 Tube2518181191 Valve, Quick Exhaust2528000580 Nipple - Close, 1/4 NPT25381812073/8" NPT Close Nipple25481811951/2" x 3/8" Reducing Elbow2558181206 Muffler-1/2" NPT2578181999 Male Elbow 1/4 NPT x 3/8 Tube25881826387" Bead Loosener Cylinder Seal Kit25981833277" Bead Loosener Cyl. Bot. Cap26081820163/4"-10 Nylon Insert Lock Nut2618182566 Bead Loosener Cyl. Steel Washer2628182566 Bead Loosener Cyl. Steel Washer2638182565 Bead Loosener Cylinder Shaft2648182568 Bead Loosener Cylr Sleeve Barrel26581108901/2-13 x 9" Long HHCS Gr5 COATS 5030 Tire Changer 5 Parts IdentificationRefPart #Description2668182600 3/4" X 27" Hose (Black)2678102048 Hose, 1/4" x 15"26881827423/4" x 9-1/2" Hose (Black)2698182497 Hose 3/8" x 36" Clamp-1/4 Hose2728101428 Hose Clamp-1/4 Hose27381018983/8" Hose Fitting2748182020St. Fitting, 3/4" NPT x 1/4" NPT27581013463/4" Hose Clamp2768104652 Poppet, 3/4" Valve2778104651 Spring, 3/4" Valve2788106350 End Cap, 3/4" Valve2798182071 Fitting, Special Male Branch Tee2808101428 Hose Clamp-1/4 Hose28181079243/4 Nylon Elbow2828181998 Male Elbow 1/4 NPT x 3/8 Tube28380003781/4" Brass St.

9 Fitting2848101428 Hose Clamp-1/4 Hose2858104649 Poppet, 1/4" Valve2868102468 Poppet Spring, 1/4" Valve2878105671 End Cap, 1/4" Valve2888182005 Nylon Tube 3/8" x 20" Tee-1/4 NPT x 3/8 x 1/4 Tube2908109466 Valve-Piloted29181103251/4" NPT Male Run Tee2928101428 Hose Clamp-1/4 Hose2938101428 Hose Clamp-1/4 Hose2948103649 1/4 x 12" Hose2958110496 Volumn Chamber29681094711/8" Brass Hex Nipple2978109468 Pressure Repeater2988110497 Fitting-90 Deg. Male Elbow2998101428 Hose Clamp-1/4 Hose30081094721/8" Inline Filter3018111083 Regulator3028182035 Male St Fit. 1/8 NPT x 1/4 Tube3038101428 Hose Clamp-1/4 Hose3048000481 Hose 1/4" x 6"3058183778 Decal - Lubrication Notice3068181204 Pulley 5/8" Shaft30781811835/16-18 Nylon Insert Lock Nut, Bleed Valve Assembly30980003781/4" Brass St. Fitting3108101428 Hose Clamp-1/4 HoseRefPart #Description3118182090 Hose 3/4" x 61" Clamp-1/4 Hose3138101428 Hose Clamp-1/4 Hose3148182090 Hose 3/4" x 61" Clamp-9/16 Hose3168410419 Air Chuck3178182464 Strainer Screen3188104573 Fitting, Straight-3/4"31981013463/4" Hose Clamp3208183811 Seal Kit, Cylinder3218181622 Cap-Cylinder Bottom32281827191/2-13 Locking Jam Nut, x.

10 515 x .0643248181629 Shaft-Tabletop Top3278181633 Tie Bolt-Tabletop Cylinder3288103649 1/4 x 12" Hose3298182037 Nylon Tube 1/4 OD x 10" " Bead Loosener Cylr Top Cap33281013463/4" Hose Clamp33381013463/4" Hose Clamp3348182734 Muffler3358183770 Filter/Lube Bracket33681063011/4" Self Tap Scr., , Dowell M5 x 2034181819141/4-20 x 3/16 Gr8 Skt Hd Set Scr3428182026 Mount/Demount Head Assembly3438182770 Bootie-Mount/Demount Head(Single)8182961 Bootie-Mount/Demount Head(Pkg of 2)8182963 Bootie-Mount/Demount Head(Pkg of 12)3448182768 Caution Tube 3/8 OD x " Lg3468182894 Tube Protector3478181962 Filter/Lubricator35081204081/4-20 x 1-3/4 Cap Scr., Whiz Lock Nut, " Brass St. Fitting3538182912 Air Motor Repair Kit3548182809 Lube Bottle Brkt-Red3558182878 Panel/Side CoverRefPart #Description3568182923 Motor Adjustment Bracket3578143044 Tinnerman Sq. Captive Nut 3/8-1635881063023/8" Whiz Lock Screw, 3/4" Hose Ring Clip36181063011/4" Self Tap Scr.