505 505 WorkShoptm - FasTrak SoftWorks, Inc.

1 505tm Programming Software for Windows 505 workshoptm Version By FasTrak SoftWorks, Inc. Copyright 2004, FasTrak Softworks, Inc 505tm Programming Software for Windows 505 workshoptm i 1 - introduction 1 Manual Design ..1 Customer Support ..2 Updating the Software License 505 WorkShop for Windows Overview ..3 What is 505 WorkShop for Windows?..3 Package Contents ..3 System Software Requirements ..4 Parallel Port Compatibility ..4 2 - Installation 7 Installing 505 WorkShop ..7 505 WorkShop Access Level ..8 Installing the FasTrak -Key ..9 What is the FasTrak -Key? ..9 Connecting the Troubleshooting the FasTrak -Key ..10 Connect the Communications Cable ..11 Cable Pin-Outs for RS-232-C Ports ..12 Cable Pin-Outs for RS-422 Ports ..13 Ethernet 3 - 505 WorkShop Basics 15 Welcome to 505 WorkShop ..15 Software Features ..15 Starting 505 WorkShop ..16 The Landscape: 505 WorkShop Window ..17 Window Instruction Inserting an Instruction Bar Item in a Program.

2 18 Menu Bar ..19 Multiple Program Status Title Toolbar ..21 Working With Logic Programs ..22 Creating a New Logic Program ..22 Fast PLC Connection - Connecting to a Open an Existing Logic Program Offline or Online ..23 Address/Network Loading Parts of an Existing Logic Program Transfer Offline Program to Online ..26 Connecting Online to a Reading or Writing 575 Port Configuration ..28 Importing Documentation ..29 Exporting Documentation ..30 Saving Logic Saving Offline ..31 Save/Save As Online ..32 Save Program As Offline ..33 Printing Logic Print Logic and SFs ..35 Print Loops ..36 Print Alarms ..37 505tm Programming Software for Windows ii FasTrak SoftWorks, Inc. Print PLC Print Registers ..39 Print Documentation ..40 Print Cross Reference ..41 Print to a Text File ..42 Editing Features ..43 Cut ..44 Copy ..45 Paste ..45 Paste With Rewire ..46 Undo ..47 Clear ..48 Logic Editor - Online ..48 Data Delete ..49 Logic Editor - Online.

3 49 Data Logic Editor - Offline ..50 Logic Editor - Online ..50 Importing Text or Documentation Files ..51 Merge Memory ..52 4 - 505 WorkShop Setup 55 Overview ..55 Program Setup ..55 Serial or Modem Communication ..58 505 WorkShop with H1 Access H1 Devices Using 505 Setting Up and Using TIWAY in 505 WorkShop ..61 Setting Up the UNILINK HOST Adapter ..61 TIWAY Setup Secondary Using TCP/IP in 505 WorkShop and Setting Up TCP/IP Communications63 Connect Your PC to Ethernet ..63 Assign an IP Address to the Tips for Using the PLC Start Option ..65 Connect the Module to the Ethernet ..65 Testing the Connection with TCP/IP Communication Settings ..65 Communication Settings ..66 IP Setting Up and Using PROFIBUS FMS in 505 WorkShop ..68 Installing the PROFIBUS FMS Communications Processor ..68 Fast PLC Printer Setup ..70 Page 5 - PLC Memory & I/O Configuration 73 Overview ..73 PLC Type Setup (Offline)..74 Changing PLC Types ..75 PLC Memory Configuration.

4 75 Accessing PLC Controller Memory Ladder Memory ..77 505 workshoptm iii Image Register Memory ..77 Control Relay Special Temporary Memory ..77 Variable Memory ..77 Constant Memory ..77 Status Word Timer/Counter Memory ..78 Table Move One Shot Memory ..79 Shift Register Drum PGTS Discrete Parameter Area ..82 PGTS Word Parameter User External Subroutine Memory ..82 Global Memory: 575 VME Memory: 575 Only ..83 I/O Configuration ..84 Controller Functionality in Configuration ..84 I/O Configuration Guidelines ..84 Accessing I/O I/O Configuring Clearing a Base I/O Profibus-DP I/O Configuration ..87 Configuring I/O Modules in COM Importing Configuration Data From COM PROFIBUS Into 505 WorkShop89 Merge COM PROFIBUS ..90 Updating Online/Offline Profibus Configuration ..90 Enable/Disable Profibus Deleting or Adding Slaves ..90 Assigning or Modifying Profibus I/O Addresses ..91 To Edit the I/O Address:..92 Profibus Operations.

5 93 Find Configured 6 - Programming 95 Overview ..95 Online Versus Offline Programming ..95 Using the Logic Programming Ladder ..96 Insert a New Network ..96 Insert a New Row ..96 Ladder Instructions ..97 To enter instructions using the mouse and Instruction Bar: ..97 To Enter Mnemonic Instructions with the Keyboard: ..98 Hot Keys ..102 Using the SF Program and Subroutine Editor ..104 Insert a New Row ..106 Entering Special Function Program Instructions ..106 Editing Logic ..108 Cut ..108 Copy ..108 Paste ..109 Paste With Rewire ..109 Clear ..110 Delete ..110 505tm Programming Software for Windows iv FasTrak SoftWorks, Inc. Right Mouse Button Pop-Up Validate and Enter ..111 Finding Find a Network, Network Address or Line Find an Instruction, Address or Tag ..113 Find Documentation String ..113 Find Next ..113 Search and Replace Address ..114 Search and Replace Table ..115 Using the Data Window ..120 Customizing the Data Forcing an Element.

6 122 Show Clear a Forced Element ..123 Complete Cross Ladder Network Cross Reference ..125 Address Used ..125 Creating an Address Used Address Invoking Address Unique Address ..127 Compare ..128 Displaying Processor Auxiliary PLC Functions and Displays ..131 Displaying Processor Status ..131 PLC Operations ..132 Changing Ladder Mode ..133 Changing Loop Mode ..134 Run Controller Programming EEPROMS ..135 Programming Port System Part Number ..136 Performing Syntax Ladder Status (Online) ..138 Initiating a Single Scan ..138 RBC Part Number ..139 Task Codes Per Scan ..140 Diagnostics on Hot Backup ..141 Password Operational Modes ..143 Online Password Selection and Access Level ..146 Offline Password Selection and Access Level ..147 PLC Password Alias ..148 Powering Up/Restart the Controller ..153 Power Up Restart ..153 Partial Complete Clearing Selecting (575) Application ..155 7 - Documentation 157 Ladder Network 505 workshoptm v SF Header.

7 158 Using the Documentation Customizing the Editing and Creating New Documentation ..160 Cut, Copy, Paste and Deleting Paste ..163 Searching for an Address, Tag, or Description ..164 Pop-Up Documenting in Assign Assign Editing Documentation in Ladder Shared Toggling the Display of Documentation ..167 Toggling display through Program Setup ..167 Toggling display with keyboard hotkeys ..168 Edit Title Page (Print Only) ..169 8 - Analog Alarms 171 Overview ..171 Analog Alarm Editor ..171 Copy and Paste Alarms ..173 Analog Parameters ..173 Alarm Title ..173 V-Flag Sample Process Variable Address ..174 Low Process Variable Range ..175 High Process Variable Range ..175 Process Variable Bipolar ..175 Square Root of Process Variable ..175 Monitor Low-Low/High-High ..175 Monitor Process Variable Alarm Low-Low ..175 Process Variable Alarm Low ..175 Process Variable Alarm High ..175 Process Variable Alarm Monitor Remote Remote Clamp Setpoint Low/High.

8 176 Alarm Special Function ..176 Monitor Deviation Yellow Alarm ..176 Deviation Orange Alarm ..176 Monitor Rate of Change ..176 Rate of Change Alarm ..176 Monitor Broken Transmitter Alarm ..177 9 - PID Loops 179 Overview ..179 PID Programming PID Loop ..181 505tm Programming Software for Windows vi FasTrak SoftWorks, Inc. V-Flag Sample Process Variable Address ..184 Low Process Variable Range ..184 High Process Variable Range ..184 Process Variable Bipolar ..184 Square Root of Process Variable ..184 Loop Output Address ..184 Output is Bipolar ..184 Ramp/Soak for Alarm Monitor Low-Low/High-High ..185 Monitor Process Variable Alarm Low-Low ..185 Process Variable Alarm Low ..185 Process Variable Alarm High ..185 Process Variable Alarm Remote Clamp Setpoint Low/High ..185 Loop Gain ..185 Reset Time ..185 Rate Derivative Freeze Bias ..186 Derivative Gain Limiting ..186 Limiting Coefficient ..186 Special Calculation On ..186 Special Function.

9 186 Lock Lock Lock Error Reverse Acting ..187 Monitor Deviation Yellow Alarm ..187 Deviation Orange Alarm ..188 Monitor Rate of Change ..189 Rate of Change Loop ..189 Monitor Broken Transmitter Alarm ..189 R/S Delete PID Ramp/Soak ..191 Controlling the Ramp/Soak Operation ..192 Editor ..193 SmarTune Automatic Loop Tuning ..195 The Proportional Component ..195 The Integral The Derivative Start Variable, Abort Variable, Ack Variable ..197 Status 10 - FTLogger/FTTrend 205 Configuring FTLogger Adding Devices ..207 Modifying Deleting Devices ..209 505 workshoptm vii Creating a Log Window ..210 Log Log Data ..213 Time Stamp ..216 Using the Log Sheet ..217 Column Layout ..217 Row ..217 Device Name ..217 Address ..217 Tag ..218 Description ..218 Value ..218 Time Status ..218 Data Menu Functionality ..219 Size ..219 Editing Features ..221 Select All ..221 Log Status Window ..221 Log Status Window Creation ..222 Log Status Setup Dialog.

10 222 Error Response FTTrend ..224 Creating a Trend Configuring FTTrend Devices ..225 Adding Devices ..227 Deleting Trend Window Graph Setup ..230 General ..231 Trend Window Setup (Trend Data) ..232 Trending methods ..233 Trend Window Setup (Display) ..234 Trend Window Setup (Time Stamp) ..235 Trend Window ..236 (DATA) Menu Editing Features ..240 Documentation ..243 11 - RLL Instructions 245 Relay Instructions ..245 Normal Contact (STR) ..245 Normally Closed Contact (STRN) ..245 Normally Open Immediate Contact ..245 Normally Closed Immediate Logical Not Contact (NOT) ..246 One Shot Contact (OS) ..246 Coil ..247 Coil Not ..247 Immediate Immediate Closed Coil ..248 Set Coil (SET)..248 Reset Coil (RST) ..248 505tm Programming Software for Windows viii FasTrak SoftWorks, Inc. Set Immediate Coil (SETI)..248 Reset Immediate Coil (RSTI) ..249 Timers, Counters and .1 s Timer (TMR) ..249 Timer On-Delay ..250 .001 s Timer (TMRF) ..250 Retentive Timer Up Counter (CTR).