60W Reliable Railway DC-DC Converter RSD-60

1 RSD-60series Compliance to EN50155 and EN45545-2 Railway standard Ultra compact and 1U low profile(25mm) 4:1 wide input range No minimum load required Protections: Short circuit / Overload / Over voltage / Input reverse polarity 4000 VDC I/O isolation (Reinforced isolation) Half encapsulated , cooling by free air convection -40~+70 wide working temperature C Built-in constant current limiting circuit LED indicator for power on 3 years warranty Features Applications File Name: RSD-60 -SPEC 2018-01-12 Model Encoding Description RSD-60 is a 60W enclosed type DC-DC Reliable Railway Converter . This series is compliant with EN50155/IEC60571 Railway standard, constituting three types of models with 4:1 wide but different input ranges 9~36V/18~72V/40~160V, suitable for Railway and all kinds of transportation systems exploiting the frequently used standard input voltages such as 12V, 24V, 36V, 48V, 72V, 96V and 110V.

2 Various output voltages, , 5V, 12V and 24V are available for selection. This series has the capability of working under -40~+70 , low ripple and noise, supreme EMC characteristics, C4 KVDC I/P-OP, low enclosure profile 25mm and an interior with semi-potted silicone. It does not only well fits the in-car systems or the facilities by rails for Railway , trams and buses but also can be used in the harsh environment with high vibration, high dust, extremely low or high temperature, etc. Output voltage ( )Input voltage (G: 9~36 Vdc, L: 18~72 Vdc, H: 40~160 Vdc)Rated wattageSeries name-5 RSD-60G Bus tram,metro or Railway system, Highly vibrating, highly dusty, extremely low or high temperature harsh environment Wireless network Telecom or datacom system Industry control system 60W Reliable Railway DC-DC ConverterSPECIFICATIONRSD-60seriesMODELD C VOLTAGERATED CURRENTCURRENT RANGERATED POWEROUTPUTLINE REGULATIONLOAD REGULATIONSETUP, RISE TIMEEFFICIENCY (Typ.)

3 INPUTINRUSH CURRENT (Typ.)SAFETY STANDARDSWORKING HUMIDITYSTORAGE TEMP., HUMIDITYTEMP. COEFFICIENTVIBRATIONMTBFDIMENSIONOTHERSN OTEPACKINGOVERLOADOVER VOLTAGEDC CURRENT (Typ.)105 ~ 135% rated output powerProtection type :Constant current limiting, recovers automatically after fault condition is removed-40 ~ +55(no derating) ; +70@ 60% load by free air convection ; +70(no derating with external base plate) C C C5 ~ 95% RH non-condensing-40 ~ +85, 10 ~ 95% RH Cnon-condensing C (0 ~ 50)10 ~ 500Hz, 5G , 60min. each along X, Y, Z axes ; Mounting : compliance to hrs min. MIL-HDBK-217F (25) C128*60*25mm (L*W*H) ; 48 & NOISE (max.) VOLTAGEISOLATION RESISTANCEENVIRONMENTPROTECTION1. All parameters NOT specially mentioned are measured at 24,48 VDC input, rated load and 25 of ambient temperature. C2. Ripple & noise are measured at 20 MHz of bandwidth by using a 12" twisted pair-wire terminated with a & 47uf parallel Tolerance : includes set up tolerance, line regulation and load The power supply is considered a component which will be installed into a final equipment.

4 All the EMC tests are been executed by mounting the unit on a mm* mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC 360 For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on )5. Strongly recommended that external output capacitance should not exceed The ambient temperature derating of /1000m with fanless models and of 5 /1000m with fan models for operating altitude higher than 2000m(6500ft). C C ~ 12A0 ~ 12A0 ~ 12A0 ~ 5A0 ~ 5A0 ~ ~ , 60ms at full load9 ~ ~ ~ ~ ~ ~ ~ ~ UP TIME (Typ.)G type comply with S1 level(3ms)full load,S2 level(10ms) @50% loadS210@; L type comply withlevel() @full loadmsProtection type : Shut down o/p voltage, re-power on to recoverVOLTAGE RANGE CONTINUOUSI/P-O/P:4 KVDC I/P- O/P- , I/P-FG, O/P-FG:100M Ohms / 500 VDC / 25/ 70% RH CEAC TP TC 004approved, IEC60950-1 (LVD) ~ ~ ~ Reliable Railway DC-DC ConverterSAFETY &EMC(Note 4)EMC IMMUNITYEMC EMISSIONRAILWAY STANDARDC ompliance to; EN50155 / IEC60571 including IEC61373 for shock & vibration, EN50121-3-2 for EMCEN45545-2 for fire protectionParameterParameterStandardStan dardTest Level / NoteTest Level / NoteRadiatedConductedHarmonic CurrentVoltage FlickerEN55032EN55032EN6100-3-2EN6100-3- 3 Class AClass BClass A-----ESDR adiated FieldEFT / BurstSurgeConductedEN61000-4-2EN61000-4- 3EN61000-4-4EN61000-4-5EN61000-4-6 Level XLevel 3,8KV air.

5 Level 3,6KV contact Level 3, 2KV at powerLevel 4, 2KV at signalLevel 3 Level 3,1KV Line-Line, Level 3, 2KV Line-EarthFile Name: RSD-60 -SPEC 2018-01-12 SPECIFICATIONRSD-60seriesMODELDC VOLTAGERATED CURRENTCURRENT RANGERATED POWEROUTPUTLINE REGULATIONLOAD REGULATIONSETUP, RISE TIMEEFFICIENCY (Typ.)INPUTINRUSH CURRENT (Typ.)SAFETY STANDARDSWORKING HUMIDITYSTORAGE TEMP., HUMIDITYTEMP. COEFFICIENTVIBRATIONMTBFDIMENSIONOTHERSN OTEPACKINGOVERLOADOVER VOLTAGEDC CURRENT (Typ.)105 ~ 135% rated output powerProtection type :Constant current limiting, recovers automatically after fault condition is removed-40 ~ +55(no derating) ; +70@ 60% load by free air convection ; +70(no derating with external base plate) C C C5 ~ 95% RH non-condensing-40 ~ +85, 10 ~ 95% RH non-condensing C C (0 ~ 50)10 ~ 500Hz, 5G , 60min. each along X, Y, Z axes ; Mounting : compliance to hrs min. MIL-HDBK-217F (25) C128*60*25mm (L*W*H) ; 48 & NOISE (max.)

6 VOLTAGEISOLATION RESISTANCEENVIRONMENTPROTECTION1. All parameters NOT specially mentioned are measured at 110 VDC input, rated load and 25 of ambient temperature. C2. Ripple & noise are measured at 20 MHz of bandwidth by using a 12" twisted pair-wire terminated with a & 47uf parallel Tolerance : includes set up tolerance, line regulation and load The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a mm* mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC 360 For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on )5. Strongly recommended that external output capacitance should not exceed The ambient temperature derating of /1000m with fanless models and of 5 /1000m with fan models for operating altitude higher than 2000m(6500ft).

7 C C 5V12V24 VRSD-60H-5 RSD-60H-12 RSD-60H-24100ms, 60ms at full load89%40 ~ ~ ~ ~ UP TIME (Typ.)H-type comply with S2 level(10ms) @ full loadProtection type : Shut down o/p voltage, re-power on to ~ 12A0 ~ 5A0 ~ RANGE CONTINUOUSI/P-O/P:4 KVDC I/P- O/P- , I/P-FG, O/P-FG:100M Ohms / 500 VDC / 25/ 70% RH CEAC TP TC 004approved, IEC60950-1 (LVD) Railway ~ ~ Reliable Railway DC-DC ConverterSAFETY &EMC(Note 4)EMC IMMUNITYEMC EMISSIONP arameterParameterStandardStandardTest Level / NoteTest Level / NoteRadiatedConductedHarmonic CurrentVoltage FlickerEN55032EN55032EN6100-3-2EN6100-3- 3 Class AClass BClass A-----ESDR adiated FieldEFT / BurstSurgeConductedEN61000-4-2EN61000-4- 3EN61000-4-4EN61000-4-5EN61000-4-6 Level XLevel 3,8KV air ; Level 3,6KV contact Level 3, 2KV at powerLevel 4, 2KV at signalLevel 3 Level 3,1KV Line-Line, Level 3, 2KV Line-EarthCompliance to.

8 EN50155 / IEC60571 including IEC61373 for shock & vibration, EN50121-3-2 for EMCEN45545-2 for fire protectionFile Name: RSD-60 -SPEC 2018-01-12 Block DiagramRSD-60seriesfosc : 130 KHzInput FuseThere is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of eachmodel are shown as TypeTime-LagTime-LagTime-LagReference and RatingCONQUE MST, 10A, 250 VCONQUE MST, 5A, 250 VCONQUE MST, , +V- OnTurn OnTurn 8 10121416 Turn OnTurn OffInput Reverse Polarity ProtectionInput Range and Transient AbilityInput Under-Voltage ProtectionInrush CurrentThere is a MOSFET connected in series to the negative input line. If the input polarity is connected reversely, the MOSFET opens and therewill be no output to protect the series has a wide range input capability. With40% of rated input voltage, it can withstand that for 1 second. If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage.

9 It recovers automatically when inputvoltage reaches above Vimin,please refer to the cruve current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by a MOSFET to reduce powerconsumption after accomplishingthe Reliable Railway DC-DC ConverterFile Name: RSD-60 -SPEC 2018-01-120%10%20%30%40%50%60%70%80%90%1 00%0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms0%10%20%30%40%50%60%70%80%90%100%0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms0%10%20%30%40%50%60%70%80%90%100%0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms0%10%20%30%40%50%60%70%80%90%100%0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80msRSD-60seriesTIMETIMETIMETIMELOADLOAD LOADLOADHold-up TimeOutput Voltage AdjustmentL/H type is in compliance with S2 level (10ms), while G types are in compliance with S1 level (3ms) at full load output condition. To fulfil theThis function is optional, which the standard product does not have it.

10 If you do need the function, please contact MW for of S2 level (10ms), G types require de-rating their output load to 50%, please refer to the curve diagrams Reliable Railway DC-DC ConverterFile Name: RSD-60 -SPEC 2018-01-1264%68%72%76%80%84%88%92%96%10% 20%30%40%50%60%70%80%90%100%160 VDC110 VDC40 VDC64%68%72%76%80%84%88%92%96%10%20%30%4 0%50%60%70%80%90%100%160 VDC110 VDC40 VDC64%68%72%76%80%84%88%92%96%10%20%30%4 0%50%60%70%80%90%100%160 VDC110 VDC40 VDC64%68%72%76%80%84%88%92%96%10%20%30%4 0%50%60%70%80%90%100%160 VDC110 VDC40 VDC64%68%72%76%80%84%88%92%96%10%20%30%4 0%50%60%70%80%90%100%72 VDC48 VDC18 VDC64%68%72%76%80%84%88%92%96%10%20%30%4 0%50%60%70%80%90%100%72 VDC48 VDC18 VDC64%68%72%76%80%84%88%92%96%10%20%30%4 0%50%60%70%80%90%100%72 VDC48 VDC18 VDC64%68%72%76%80%84%88%92%96%10%20%30%4 0%50%60%70%80%90%100%72 VDC48 VDC18 VDC64%68%72%76%80%84%88%92%96%10%20%30%4 0%50%60%70%80%90%100%36 VDC24 VDC9 VDC64%68%72%76%80%84%88%92%96%10%20%30%4 0%50%60%70%80%90%100%36 VDC24 VDC9 VDC64%68%72%76%80%84%88%92%96%10%20%30%4 0%50%60%70%80%90%100%36 VDC24 VDC9