8-629-220-0 - COMMODORE DUO - …

1 Read these instructions before using the instructions (ENG)MODELS:COMDU10086120 COMXDU10086140 COMDUX10086160 COMXDUX10086180 carpet Extractor2 OVERVIEWThe COMMODORE Duo is a battery powered carpet extractor intended for commercial use. The COMMODORE Duo applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes and then vacuums the soiled water back into the recovery tank. Machine Data Label86292200 COMMODORE DUOW arranty RegistrationThank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to customer assistance:1-800-444-76543 Table of ContentsMachine Data Label .. 2 Table of Contents .. 3 How To Use This Manual .. 4 SafetyIMPORTANT SAFETY INSTRUCTIONS .. 5 Hazard Intensity Level .. 6 Safety Label Locations .. 7 OperationsTechnical Specifications - Basic.

2 9 Technical Specifications- Deluxe .. 10 How This Machine Works .. 12 Drive Controls .. 14 Scrub Controls .. 16 Machine Operation .. 19 Pre-Run Machine Inspection.. 19 Starting Machine .. 19 Emergency Stop Procedures .. 19 Filling Solution Tank .. 20 Normal Scrubbing .. 20To Begin Scrubbing .. 21To Stop Scrubbing .. 21 Emptying And Cleaning Solution Tank .. 22 Emptying And Cleaning Recovery Tank .. 22 MaintenanceService Schedule .. 24 Batteries .. 26 Scrub Deck .. 29 Scrub Brushes .. 30 Scrub Motor .. 31 Actuator Scrub Deck Removal/Replacement .. 32 Circuit Protection.. 33 Solution Strainer & Pump-Basic .. 34 Solution Strainer & Pump-Deluxe .. 36 Drive Assembly .. 39 Vacuum .. 41 Transporting Machine .. 44 Machine Troubleshooting .. 45 PartsBrush Deck .. 48 Brush Deck Actuator .. 50 Brush Deck Motor .. 52 Brush Deck Mounting .. 54 Brush Deck Shroud .. 56 Brush Deck Lift .. 58 Control Handle .. 60 Control Panel-Lower-Basic.

3 62 Control Panel - Upper - Basic .. 64 Control Panel - Lower - Deluxe .. 66 Control Panel - Upper - Deluxe .. 68 Control Panel Mounting .. 70 Cover - Front .. 72 Decal .. 74 Frame-Lower.. 76 Frame-Upper.. 78 Recovery Tank .. 80 Recovery Tank Handle - Basic .. 82 Recovery Tank Handle - Deluxe .. 84 Solution - Chemical Tanks - Deluxe .. 86 Solution Pump.. 88 Solution - Chemical Pump - Deluxe .. 90 Solution -Chemical Valves - Deluxe .. 92 Solution Tank .. 94 Spray Jets .. 96 Spray Jet Valves - Basic .. 98 Spray Jet Valves - Deluxe.. 100 Wheel And Drive Assembly .. 102 Vacuum Shoe .. 104 Vacuum - Basic .. 108 Vacuum - Deluxe .. 110 Wiring-Battery-Basic .. 112 Wiring-Battery-Deluxe .. 114 Wiring-Control Panel-Basic .. 116 Wiring - Control Panel - Deluxe .. 118 Wiring - Main Harness-Basic .. 120 Wiring Main Harness-Deluxe .. 121 Wiring Diagram - Basic .. 122 Wiring Diagram - Deluxe.

4 123 Hose Diagram-Basic .. 124 Hose Diagram-Deluxe.. 125 Suggested Spare Parts .. 126 Accessories.. 126 OptionsBattery Cart .. 128 Battery Cart - Latch And Latch Linkage .. 130 Battery Cart - Tray .. 132 Battery Exchange Option .. 134 Emergency Stop-Option .. 136 Serial Numbers .. 13886292200 COMMODORE DUO4 How To Use This ManualThis manual contains the following sections: HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LISTThe HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. The model and serial number of your machine are located below the battery compartment of the SAFETY section contains important information regarding hazard or unsafe practices of the machine.

5 Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in OPERATIONS section is to familiarize the operator with the operation and function of the MAINTENANCE section contains preventive main-tenance to keep the machine and its components in good working condition. They are listed in this general order: Batteries Scrub Brushes Service Schedule Machine TroubleshootingThe PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: REF - column refers to the reference number on the parts illustration. PART NO. - column lists the part number for the part. PRV NO. - reference number. QTY - column lists the quantity of the part used in that area of the machine. DESCRIPTION - column is a brief description of the part. SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual.

6 If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustra-tion is shown, it displays the older design. NOTES - column for information not noted by the other : If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. Model:Date of Purchase:Serial Number:Dealer:Address:Phone Number:Sales Representative:86292200 COMMODORE DUO5 SafetyIMPORTANT SAFETY INSTRUCTIONSWhen using an battery powered appliance, basic precautionmust always be followed, including the following:READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury:Use only indoors. Do not use outdoors or expose to only as described in this manual.

7 Use only manufacturer's recommended components and the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service not operate the machine with any openings blocked. Keep openings free of debris that may reduce machine is not suitable for picking up hazardous can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping and repairs must be done by qualified foam or liquid comes out of machine, switch off battery before cleaning or the machine is discarded, the batteries must be removed and properly disposed sure all warning and caution labels are legible and properly attached to the operation, attention shall be paid to other persons, especially use all covers and doors shall be put in the positions specified in the leaving unattended, secure against unintentional machine shall only be operated by instructed and authorized leaving unattended.

8 Switch off or lock the main power switch to prevent unauthorized chemicals recommended by the manufacturer shall be appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its not use on surfaces having a gradient of over 2 THESE INSTRUCTIONS86292200 COMMODORE DUO6 SafetyHazard Intensity LevelThe following symbols are used throughout this guide as indicated in their descriptions: There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:WARNING - Hazards or unsafe practices which COULD result in severe personal injury or - Hazards or unsafe practices which could result in minor personal injury or product or property SAFETY: To Identify actions which must be followed for safe operation of machine damage or faulty operation immediately.

9 Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equip-ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel. FOR SAFETY: DO NOT OPERATE MACHINE:Unless Trained and Operation Guide is Read and Flammable or Explosive areas with possible falling SERVICING MACHINE:Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries before working on machine. Only qualified personnel should work inside machine.

10 Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the allow metal to lie across battery COMMODORE DUO7 SafetySafety Label LocationsNOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace (PRV NO. 500663)86252520 (PRV NO. 80885)86244300(PRV NO. 500955)SOLUTION WARNINGPINCH CAUTIONCAUTIONFRONT PANEL8601331086292200 COMMODORE DUO8 Notes:86292200 COMMODORE DUO9 OperationsTechnical Specifications - BasicITEMDIMENSION/CAPACITYN ominal Power1260 WRated Voltage36 Volts DCRated Amperage35 amps Batteries 3 X12 Volt 130-195-215 AH @ 20 hr. rateBattery Compartment in. x in. x in. tall(600 mm x 400 mm x 420 mm)Propelling HP (373 W)Mass (GVW)889 lbs (403 kg)Weight Empty Without Batteries340 lbs (154 kg)Solution ControlMetered flow with automatic shut-off in neutral and reverseSpray Pump Pressure100 psi (688 Kpa)Solution gal (74 Liter)Spray Jets - Interim2 Jets with total flow of gal/min ( Liter/min)Spray Jets - Extraction2 Jets with total flow of gal/min ( Liter/min)Recovery gal (66 Liter)Vacuum Motors1 x.