8184834 00 5040 PL - Automotive Equipment …

1 1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 8184834 00 HENNESSY INDUSTRIES INC. Manufacturer of AMMCO , COATS and BADA Automotive Service Equipment and :11/05 Parts IdentificationREAD these instructions before placing unit inservice KEEP these and other materials deliveredwith the unit in a binder near the machine forease of reference by supervisors and operators. 5040 A/ETire ChangerFor servicing single pieceautomotive and most light trucktire/wheel assemblies2 COATS 5040 Tire ChangerPPaarrttss IIddeennttiiffiiccaattiioonnTTaabbllee ooff CCoonntteennttssPPaarrttss LLiisstt ..33 -- 55 TTiirree CChhaannggeerr EExxppllooddeedd VViieeww.

2 66 AAiirr MMoottoorr MMooddeell ..77 EElleeccttrriicc MMoottoorr MMooddeell ..88 WWiirriinngg DDiiaaggrraammss ..99 NNootteess ..1100 -- 1111 Hennessy Industries, Hennessy DriveLaVergne, TN 37086-3565(615) 641-7533 or (800) additional tire, wheel, and/or inflation informationcontact the following:Rubber Manufacturers Association1400 K Street N. , DC 20005(202) Guides, Tire Information Center1101-6 South Rogers CircleBoca Raton, FL 33487-2795(561) 5040 Tire Changer 3 PPaarrttss IIddeennttiiffiiccaattiioonnRefPart #Description18181929 Skt. Hd. Cap Scr., 3/8-16 x 1", Top Plate58182247 Rim Clamp, Adjustable68184924 Carrier/Cover - Cylinder End78183476 Roll Pin - 1/4" x 3/4"88182279 Link Bolt - Table Top108181734 Pivot Link W/C118181731 Pivot Plate - Table Top128181733 Pivot Block138183452 Flange Whiz-lock Scr.

3 , 5/16-18 x5/8"148184925 Carrier/Cover - Clamp158101039 Nut - Lock, 1/2", Assembly-Table Top178101039 Nut - Lock, 1/2", x 40mm Hex Head - Molded, 16mm208181990 Spider Assembly218182034 Rotary Coupling Assembly228182162 Nut - Hex, 12MM, Stop , 1/4-20 x 1", - 2" X 2 3/4" x .010298181699 Lever Assembly - , 3MM x 12mm, - Switch Actuator328000745 Washer - Flat, 1/4"338181369 Nut - Lock, Nyl. Ins., 1/4-20, - Sw Pedal Lever-Red378181923 Washer - Stop388181948 Bearing-Nyliner, 1/2"398181675 Pedal, Standard4081901341/4-20 x 3/4 Hex Hd Cap Scr , 1/2"448181707 Torsion Spring458181872 Sleeve-Torsion Spring478111609 Cotter, Hair Pin488183398 Pedal Shaft498301121 Washer5081813691/4-20 Nylon Insert Lock Nut Brkt.

4 SpacerRefPart #Description5281819841/4 x 1-1/4 Hex Hd Cap Screw, Hd Soc Cap Screw 10-24 x5/8, Nylon Insert Lock Nut Nylon Insert Lock Nut Spring, Pedal598183031 Bracket-Valve Mounting60818198910-24 x 3/8 Socket Head CapScrew, Plug - 1-5/8" Pedal6481063011/4" Hex Hd Self Tap Screw, " Self Tap Screw , 1/2"678120469 Hair Pin Cotter6981076355/16" Flat Washer708181675 Pedal, Standard718181981 Wave Washer, 5/16" Follower738183399 Clevis Pin 3/16" x 1-1/2"748181948 Bearing-Nyliner, 1/2"758181918 Bar-Valve Brkt. Pad, Front778181986 Valve, 4-Way w/Pull Pin7881063011/4" Hex Hd Self Tap Screw, Mounting Block808181511 Motor Cable Assembly818180560 Ground Jumper828143044 Tinnerman Sq. Captive Nut 3/8-168381063033/8" Whiz Lock Nut, , Motor Mounting8581811835/16-18 Nylon Insert Lock Nut, x 3/8" Scr, , Motor898000491 Lube Applicator908106259 Lube Bottle9181063011/4" Hex Hd Self Tap Screw, Panel938181949 Clevis Pin-5/8 x 1-3 Cylinder AssemblyRefPart #Description958181912 Clip, Clevis9681820163/4"-10 Nylon Insert Lock Nut978183778 Decal - Lubrication Notice988180558 Key-Motor998181100 Motor, Electric10081203255/16-18 x 1 Ser.

5 , Self Tap Screw, x 55MM Hex Scr, Flat Washer, Zinc Plate10481077153/8-16 x 1-1/4 Hex Hd. Cap Scr, x 1 Torx Screw, #6 Internal Tooth Lk Washer11081820115/8-11 x 5" Hex Hd Cap Scr, Shoe, Handle & Pivot W/C11281820435/8-11 Nylon Insert Lock Nut SHOE Pivot Bracket11881820163/4"-10 Nylon Insert Lock Nut11981825793/4-10 x 5 Hex Hd. Cap Scr, Cable Assembly1248150128 Cable Connector, 1/2"1258180237 Caution Decal12881046123/4" Ext. Tooth Lock Washer12981046103/4" Jam Nut " Jam Nut " Ext. Tooth Lock Washer1328107407 Hitch Pin Retainer1338181933 Pedal Inflation13481024593/8" Self Tap Screw (1/4" Valve)13681046001/4" Valve (3/4" Valve)13881062983/4" Valve Ported 1/4"-18 NPT1398182809 Lube Bottle Brkt-Red1408182811 Cover-Infl.

6 Pedal-Red1418181354 Bead Lifting Tool1428181986 Valve, 4-Way w/Pull Pin14481801033/8 x 3-1/4 Clevis Pin1458107983 Plastic Fastener1468107517 Gauge Lens, Screw On4 COATS 5040 Tire ChangerPPaarrttss IIddeennttiiffiiccaattiioonnRefPart #Description1478182593 Knob Assy-Adjusting1508107985 Flanged Air Gauge w/Fasteners1518109888 Inflation Warning Decal1538182373 Decal, Warning15581063023/8" Whiz Lock Screw, x 2-1/4 Hex Scr, " Whiz Lock Nut, " Whiz Lock Nut, Receiver1608182076 Shim Kit16181204243/8"-16 Wash Hd. Lock Nut Pin, Cylinder Arm1668182009 Screw, 3/4-10 x 3 3/4" Hex Hd Cap1678120326 Hitch Pin, 1/2"1688101018 Washer .392 x .687 x .047817081063023/8 x 1 NC Hex Hd Cap Scr, 7 ga. x.

7 406 ID x OD17281406671/4-20 x 1/4 Scr, x 25MM Dowel Pin1748182788 Mount Demount Head Assembly17581828133/8-16 x 3/4 Counter Bore CapScrew .562 Diameter x .515 Slide1818181035 Lift Pin-Lock Plate18281811131/2"-13 Jam Nut Plate18581810951-5/8 Snap Ring1868184830 Swing Arm1878181038 Pivot Pin-Swing Arm1888182028 Spring-Vertical Slide18981810951-5/8 Snap Ring1908181082 Lock Handle/Lift Cam W/C1918100979 Handle Grip, Black Flex 3/4 Slide19381820295/16-1 x 1-1/2 BH Soc. Cap Scr, Bleed Valve Assembly19881811723/4-10 x 7-1/2 Hex Hd. Cap Scr, , 3/4"RefPart #Description20081820163/4"-10 Nylon Insert Lock Nut2018181998 Male Elbow 1/4 NPT x 3/8 Tube20281077153/8-16 x 1-1/4 Hex Hd. Cap Scr, 1" OD x 13/32 ID x 3/162048181932 Inflation , 3/4"2068183770 Filter/Lube Bracket20781063011/4" Hex Hd Self Tap Screw, , Line Press Gauge2098101428 Hose Clamp-1/4 Hose2108180638 Motor Capacitor Only*211 8235208 Motorcycle Clamp (Tall)*212 8181619 Motorcycle Clamp Kit (Tall)*213 8235740 ATV Clamp (Tall)*214 8181891 ATV Clamp Kit (Tall)*215 8108028 Tire Spreader*216 8181329 Spreader Base-Rim Clamp*217 8435685 Drop Center Aid2188182897 Operating Instructions (COATS)8182897-1 Operating Instructions (SEARS)8182897-2 Operating Instructions (UAP)8182897-3 Operating Instructions (LIMITED)

8 *219 8435203 Plastic Clamp Jaw2208101428 Hose Clamp-1/4 Hose2218182371 Wave Washer, 1-5/8 Dia.*222 8181554 Accessory Tray Kit2238182339 Shim Kit-Swing Arm2248182768 Caution Head22680003781/4" Brass St. Fitting22780003761/4 x 90 Brass Fitting2288101428 Hose Clamp-1/4 Hose2298102048 Hose, 1/4" x 15"2308101428 Hose Clamp-1/4 Hose2318182186 Dipstick-Transmission2328182185 Tube-Dipstick23581204081/4-20 x 1-3/4 Cap Scr., Whiz Lock Nut, Pin Location Decal3008181998 Male Elbow 1/4 NPT x 3/8 Tube3018182836 Nylon Tube 3/8 OD x " Lg3028182836 Nylon Tube 3/8 OD x " Lg3038182836 Nylon Tube 3/8 OD x " LgRefPart #Description3048110497 Male Elbow 1/8 NPT x 1/4 Hose3058103649 1/4 x 12" Hose3068182836 Nylon Tube 3/8 OD x " Lg3078182035 Male St Fit.

9 1/8 NPT x 1/4 Tube3088181988 Male Brch. Tee 1/4 NPT x 3/8 Tube3098182037 Nylon Tube 1/4 OD x 10" " Brass St. Fitting3118101428 Hose Clamp-1/4 Hose31280003781/4" Brass St. Fitting3138181988 Male Brch. Tee 1/4 NPT x 3/8 Tube31481013463/4" Hose Clamp3158181349 Rotary Coupling3168104894St Fitting 1/8 NPT x 1/4 Hose3178181713O-Ring Seal, Large (2-244)3188181712O-Ring Seal, Small (2-142)3198106289 1/4" x 22" Hose3208106289 1/4" x 22" Hose32180003781/4" Brass St. Fitting3228181986 Valve, 4-Way w/Pull Pin3238181988 Male Brch. Tee 1/4 NPT x 3/8 Tube3248183310 Bottom Cap, Cylinder3258182079 Seal Kit, Cylinder32681820163/4" NC Locknut, , Cylinder3288183519 Shaft/Washer Assembly3298181574 Barrel, Cylinder3308181862 Tie Bolt, 1/2-13 x 10-1/4" Lg.

10 , Cap, Cylinder3328181998 Male Elbow 1/4 NPT x 3/8 Tube3338181999 Male Elbow 1/4 NPT x 3/8 Tube3348182004 Nylon Tube 3/8" x 30" Tube 3/8" x 30" Tube 3/8" x 30" , Dowell M5 x 2034281079243/4 Nylon Elbow34581013463/4" Hose Clamp3468104652 Poppet, 3/4" Valve3478104651 Spring, 3/4" Valve3488106350 End Cap, 3/4" Valve35081079243/4 Nylon Elbow3518182071 Fitting, Special Male Branch Tee35280003781/4" Brass St. Fitting3538101428 Hose Clamp-1/4 Hose3558181998 Male Elbow 1/4 NPT x 3/8 TubeCOATS 5040 Tire Changer 5 PPaarrttss IIddeennttiiffiiccaattiioonnRefPart #Description35780003781/4" Brass St. Fitting3588101428 Hose Clamp-1/4 Hose3598181954 Hose 3/4" x 31" , 1/4" Valve3618102468 Poppet Spring, 1/4" Valve3628105671 End Cap, 1/4" Valve3638102048 Hose 1/4" x 15"3648183811 Seal Kit, Cylinder36581811835/16-18 Nylon Insert Lock Nut Bottom36781827191/2-13 Locking Jam Nut, x.